December 17, 2009

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  Articles

Machine Tool Sales Off -65.9%, Year-to-Date
Data compiled by AMT and AMTDA indicates that sales of machine tools and related equipment totaled $152.68 million in October, a -2.8% decline from September. That figure also represents a -49.0% decline versus the October 2008 total of $299.28 million, and a -65.9% decline for 2009’s 10-month total, compared with January-October 2008. Read the full story here


Georgia Shop Wins Free CNC for Two Years
The winner of Okuma America Corp.’s Real Help Machine Tool Giveaway contest is Charles Blair and his shop, Doraville Custom Machine Services, in Lawrenceville, GA. “All manufacturers face challenges, especially during difficult economic times,” Okuma America president and COO Larry Schwartz explained when announcing the program. “Shops struggle with reducing costs, increasing spindle utilization and improving quality. We feel Okuma, along with our partners, offers the best control and machine tool technology and solutions available.” Read the full story here


Toolholders for Heavy-Duty Cutting
A new toolholder product range has been introduced that is well suited for heavy-duty metal cutting and rough milling. The universal toolholder is based on the expansion technology system with a solid body as a pressure medium and is quickly clamped using a simple actuation key. This saves the user set-up time and reduces unproductive machine down-times. Read the full story here


Benefits of High-Feed Milling
A shop recently invested in a single-spindle machining center that enabled them to run large parts with high feed/speed capabilities. When the shop transferred its conventional tooling and methodology to the new equipment, the process worked, but was not optimizing the capabilities of the new machining center. A tooling supplier suggested trying a heavy-duty square shoulder mill designed to provide maximum metal-removal with free-cutting inserts. The high-feed milling technique quickly removed a lot of material, and cutting forces are directed axially back into the spindle. This method provides outstanding performance when machining with large overhangs. By using a high-feed mill boring time was reduced by over 50 percent. Also, the cutter only requires seven inserts, versus thirty two with previous tooling, so the shop cut machining time in half with one-quarter the number of inserts. Read the full story here


Bit-Holding Socket
A line of bits that will not fall out when inserted into a sixpoint socket has been introduced. The new socket bits are half the cost of traditional socket bits because users can utilize them with their own six-point sockets, and Protanium steel makes each bit up to 20% stronger than competing tools, said the company. Two non-magnetic buttons on the sides of each bit locks it securely into the socket. Read the full story here


Overcoming Interrupted-Cut Headaches
Maybe your shop is like others that experience short tool life and reduced productivity due to interrrupted cuts when machining 304 stainless steel. At one shop severe interrupted cuts were affecting tool wear and they were only able to achieve about 1.5 parts per insert due to edge chippage. With a new insert grade for stainless steel and a chipbreaker with a positive cutting angle, cutting forces were reduced to allow for higher cutting speeds and increased productivity while tool life was tripled. However, there was still an edge-chipping problem. A larger nose radius on inserts helped increase edge strength, and feedrate was increased. Productivity doubled and tool life jumped to seven-times what the shop experienced with their original setup. Read the full story here




  Hot Products

Robotic Tool Changers
ATI Industrial Automation is the leading supplier of Robotic Tool Changers which allow a robot to automatically exchange welding transguns or other tools, making robots more flexible and maintenance easier. ATI's Tool Changers feature a patented fail-safe locking mechanism that typically exceeds robot load specifications.
www.ati-ia.com.

Apex Auctions, the leading online machine tool auctioneer. Equipment formerly used by Amag Engineering manufacturers of Precision Sheet Metal Work, CNC Machined Components, Laser Cutting & Laser Engraving.
Click here to view the lot listing page.



  Announcements

Prepare your machine shop for the future...
2010 Machine Shop Workshop April 21-22, Cleveland, Ohio.

The 2010 program is carefully constructed to equip you with the knowledge and strategies to improve shop performance and increase competitiveness.
Sessions range from shop operations to lean initiatives, to workforce development, to supply chain management. These sessions render concrete solutions to real-world issues, sparking new ideas for competing in the global metalworking market.

NEW in 2010...

Best Machine Shop winners panel discussions, learn how these shops excel over their competition, and the strategies used to improve their business.

The 2010 Plant Tour gets you inside a world-class machine shop for a "behind the scenes" look of their best practices, lean strategies, and operations success.

Register Now and Save $120. Offer ends February 19th.
For workshop schedule and event details, visit www.machineshopworkshop.com


"The realization that we are not unique in the difficulties we face. That we do many similar things that the most successful companies do. It increased motivation to stick to the path were on."
-- Machine Shop Workshop Attendee



Measure Up. Compete Better.

2009 Benchmarks for Machine Shops is NOW AVAILABLE.

American Machinist's Benchmarks for Machine Shops is the only set of operating metrics specifically for machine shops.

It can show you how you're doing compared to other shops like yours – where you excel and where you most need to improve. benchmarks

Improve your shop's performance!

The American Machinist Benchmarking Survey identifies the strategies, tactics, and performance measures that work best at machine shops across the country. The survey is the basis for developing a list of finalists for the American Machinist Best Machine Shops awards program. Learn More!



IndustrialProductDemos.com is your home for interactive manufacturing and industry product demos. You will find animated tutorials that walk you through product features, parts, applications, and accessories.
Watch Demos!



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  Case Studies

Case Studies / Whitepapers

Sponsored case studies provide real-world accounts of what's happening in the machining industry. They chronicle the events faced by business owners and managers who had to deal with changes in the competitive environment, and plots the owners' or managers' response which usually entails a change in their business strategy.
Read more.



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