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CONTENTS
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Fuse Maintenance, Part 2
Electrical Troubleshooting
Quiz
Make Procedures Helpful, Part
4
NEC in the Facility
Safety
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About This Newsletter
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This twice-a-month e-newsletter is brought to you from the
publisher of EC&M magazine. MRO Insider addresses topics such
as:
Working with management and supervision
National Electrical Code® on the production floor
Safety procedures and programs
Troubleshooting techniques
Equipment maintenance and testing tips
Managing motors and generators
Trends in training and education
Managing energy use
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The designations "National Electrical Code" and "NEC" refer to the
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trademark of the National Fire Protection Association.
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Maintenance
Fuse Maintenance,
Part
2
A good fuse maintenance procedure has two parts:
- Maintenance while energized:
• Infrared scans of all connections, especially fuse clips.
• Voltage checks across fuses (not necessarily right at the fuse).
- Maintenance while de-energized:
• Insulation resistance tests of wiring and fuse holders.
• Resistance measurements through connections and fuses. For control
fuses, you can use a DMM. For power fuses, use an appropriate AC
resistance tester.
Both parts include visual inspection for corrosion, discoloration, or
deterioration.
To read more on this story, visit EC&M's Web
site.
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Repair
Electrical
Troubleshooting Quiz
Your company recently acquired another company's
manufacturing facility. The previous management had cut costs by
replacing experienced maintenance techs with recent tech school grads.
Your boss sent you to solve an equipment problem that has dropped
production to 40%. The problem is poor speed control on the
main line,
with symptoms ranging randomly from speed surges to nearly stopped.
The line has three 50-hp drive motors controlled by VFDs. Over the
past two years, each VFD has been replaced at least three times. The
repair records contain some voltage measurements and a long list of
"drive adjustments."
How can you accomplish the mission your boss gave you?
Visit EC&M's
Web site to see the answer.
Make Procedures
Helpful, Part 4
In our last issue, we discussed using a diagnostic flow
chart. This doesn't work for all systems or all organizations. An
alternative approach is to do sequential testing against a series of
possible causes (Check for A, if not A then go to B, etc.). The key to
making this approach work is to limit the number of causes to be
checked. How can you decide which ones to include?
Make a spreadsheet and list eight to 12 failure modes across the top
(you can pull these from your repair logs). Include an "Other" column.
Now comes the tricky part. You need to sort these from most likely (on
the left) to the least likely being (on the right). One way to do that
is to have several senior repair techs rank these based on their
judgment. For example, the most likely gets a 1, next most likely a 2,
and so on.
To read more on this story, visit EC&M's Web
site.
Operation
NEC in the
Facility
In our previous issue, we showed that Art. 516 is not
as
complex as it appears. Essentially, you choose from three options.
After
you make your choice, however, you have three additional possibilities
to consider. Sections 516.3(D), (E), and (F) tell you to do the
following:
- If equipment is within a Class I location, then apply the
requirements of 516.4.
- If equipment is not within a Class I location (or a Class II), then
apply the requirements of apply 516.5.
- Read through 516.10 to see if any of the equipment you’re working
with is considered "special equipment."
To read more on this story, visit EC&M's Web
site.
Safety
Stick your finger onto something hot, and you
immediately pull it away because it hurts. Unfortunately, we can't rely
on pain to tell us when our hearing is being injured. The damage is
typically minor and painless at the time. Nevertheless, the damage is
permanent and cumulative.
It's better to wear earplugs than to wish, years later, that you had
worn them. Remember this when you operate a lawnmower, snow blower, or
even a stereo.
Earplugs filter out certain frequencies, rather than simply
dampening
all sound. This provides a safety and productivity bonus. Earplugs
allow
you to hear conversation better in a high-noise environment. This means
less chance of misunderstanding other people, which improves your job
performance and your safety.
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