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The latest information on CAD/CAM software and technology February 13, 2008


Free interface for digital factories

In response to XML for the digital factory, a recent article in MACHINE DESIGN magazine, Bill Lydon, Director PLCopen North America, sends information on a new XML control-logic standard for digital factory interfaces. The standard provides an open, free, non-proprietary, software interface for the interchange of information between CAD, PLM, controls, documentation software, and machine and process simulations. It lets users virtually build machine production lines and controls to ensure everything will run as planned in the real factory. Download the standard.

Another reader writes, "It's great that you mentioned IBM's open source office software in last month's e-newsletter. Open source applications should be promoted as they help wean users off of unnecessarily expensive and overloaded software. Might I also suggest Sun Micro Systems open source Office. I have scrubbed MS Office off of my laptop and I love Sun Office.

Comments? Questions? Send them in, and we might print them here!

Thanks for reading this newsletter, and have a wonderful day!

-- Leslie Gordon
lgordon@penton.com
blog
Second Life: Pez Balut

Articles

How to smooth FDM surfaces
For prototyping plastic parts, fused-deposition modeling (FDM) builds stronger components than any other major additive technology. But the rough, stepped surfaces the technique generates have typically hindered its acceptance for applications that demand smooth finishes like those of production parts. A new smoothing process dubbed Ready Part eliminates this problem, says Product Manager Tim Thellin of Red Eye RPM in Eden Prairie, Minn. (Red Eye is the part-selling arm of Ready Part developer and FDM-machine-builder Stratasys Inc.)
Full article

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The hidden costs of manufacturing offshore
There is no doubt that the lower cost of labor and overhead in Asian countries such as China, Malaysia, and Taiwan makes offshore manufacturing attractive, especially for OEMs that have a low mix of high-volume products, or sell their products in the region. "Offshoring" problems crop up when companies hastily source from Asia before they back up their decision with numbers. This spells trouble for many small and midsize U.S. firms that lack a clear strategy, don't spend enough to influence contract manufacturers, don't really know how to do business in Asia, and have no access to local resources to manage day-to-day operations.
Full article


Use surface contact for more accurate simulations
Engineers typically must make simplifying assumptions to do an analysis so they can determine a design direction. Creating an analysis model requires decisions on a range of issues regarding the most appropriate way to represent materials, loads, and constraints. Some examples include...
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New Products

Automation-software suite
This automation-software suite includes control programming, HMI development, OPC connectivity, and enterprise database integration It offers an architecture where control function like analog scaling, digital counting, and PID loop control are distributed to I/O processors. New functions include frequency measurement for determining the frequency of digital states and used to read the speed of rotating machinery, velocity encoders, etc.; period measurement for determining how long a digital point remains on or off; analog totalization for sampling and totaling analog input readings at predetermined intervals; and digital totalization for determining on-or-off time of a digital input.
Upgrades to the HMI development and runtime portion include a security feature for user login and logout that captures operator actions during runtime, new runtime features show the origins of controller and I/O data, new multimedia alarming capabilities associate and play unique sound files with individual alarm notifications, and support for 64-bit integer tables exchanges large data arrays with the PAC controller.
Opto 22, 43044 Business Park Dr., Temecula, CA 92590, (800) 321-6786, opto22.com

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Announcing the new Pro/ENGINEER Wildfire 4.0 Interactive Tour!

The newest release of Pro/ENGINEER delivers a wealth of new and enhanced capabilities across the board. From detailed design, to design outsourcing, verification and validation, data import and repair, manufacturing tooling and equipment design, electromechanical design-and much, much more!

Loaded with dozens of mini-demos, the Pro/ENGINEER Wildfire 4.0 Interactive Tour lets you experience, first-hand, the features and functionality available with the latest release.




CAD helps designers earn ISO 14001
Before it cuts any metal or stitches upholstery, medical- furniture manufacturer Famed Zywiec in Poland uses Inventor, a CAD software suite from Autodesk Inc. in San Rafael, Calif. It also used Inventor to earn ISO 14001 certification in recognition of the company's sensitivity to the environment. "We used to make four or five physical prototypes of each product," says R&D Director Piotr Kozbial. "But 3D Inventor models are now our prototypes. This digital prototyping reduces waste, so it's good for the environment."
Autodesk Inc., 111 McInnis Pky., San Rafael, Calif. 94903.

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PDM for SolidWorks
Product-data-management software PDMWorks Enterprise 2008 works with SolidWorks 3D CAD to help engineering organizations streamline workflow, audit documents, and securely manage engineering information. A wide range of tools lets users create, edit, view, and manage BOMs for improved communication and collaboration among engineering, manufacturing, quality assurance, and purchasing. For example, suppliers working on, say, an assembly can customize BOMs, route them for approvals, and let reviewers edit them, without installing SolidWorks. The software supports Czech, French, Italian, German, Spanish, Polish, Japanese, Swedish, Korean, Russian, Brazilian Portuguese, and simplified as well as traditional Chinese.
SolidWorks Corp., 300 Baker Ave., Concord, MA 01742, (800) 693-9000, solidworks.com

News from MD


Introducing Engineering TV, an innovative online video program by engineers for engineers. Twice a week, each 5-8 minute episode shows cutting-edge technology in action and looks behind the scenes as today's engineers shape tomorrow's breakthroughs. Brought to you by the Penton Media Design and Electronics Engineering groups.
View Videos

Rev up your interdisciplinary design skills

What happens when a microcontroller turns on a power FET, sending a current pulse to a motor coil that develops a magnetic field which turns the rotor shaft, advancing a timing belt that drives a pair of nip rolls suspended on bearings in a web-processing operation on a form, fill, and seal machine installed on a potato chip line at a Frito Lay plant in central California? And how can you be sure that the encoders, prox sensors, and other feedback devices you plan to use will accurately see and report every relevant motion, machine state, and process condition? And will the signals get through the networks fast enough, without being corrupted, giving the controllers time to execute their algorithms as intended? It's a lot to think about, and it only scratches the surface of what many engineers grapple with today. If you happen to be one of them, then the place for you — where you can find answers and meet others with similar concerns — is www.Mechatronic-Design.com.

Backed by some of engineering's top information sources including Machine Design, Electronic Design, Motion System Design, and Power Electronics, Mechatronic-Design.com is the interdisciplinary engineer's desktop, toolbox, library, and lifeline in one easily accessible place.

Find. Learn. Apply.

Mechatronic-Design.com
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Experience National Instruments Technologies From the Comfort of Your Own Computer!
With more than 200 on-demand webcasts, videos, interactive tutorials and demos available for users of any experience level, it is easier than ever to learn about the newest products and features available from National Instruments.
Begin your search here with a collection of webcasts specifically chosen for design and automation engineers.

CAD Library offers advanced CAD Resources
The Machine Design CAD Library, includes millions of configurable 2D and 3D CAD models of components and assemblies downloadable for easy use in new and existing designs. Our models are in native CAD formats. No translation required!

It's salary survey time!
Find out how you stack up against your peers when it comes to income and workload by taking a few minutes to fill out the 2008 MACHINE DESIGN salary survey.
Your response, and the replies of other readers, will show where you fit in among other design professionals, as well as help MACHINE DESIGN magazine better serve you as an information source. The results will be highlighted in our salary survey article in the April 24 issue.
Responding to the survey automatically enters you into a drawing for a prize. To qualify for the drawing, please fill out the survey by Friday, Feb 15.

Linear Motion Components Survey
We need your input. Simply complete our brief survey and you can WIN a $500 American Express gift card.

Sponsored by:


UPCOMING IN-PERSON EVENTS
Design-2-Part Shows are America's longest running and most trusted events for sourcing custom parts and services. Ten shows covering the country offer OEMs, engineers and purchasing personnel the opportunity to meet job shops and contract manufacturers face-to-face.

Linear Analysis Training Class
February 11-15, 2008
Students will be shown demonstrations of how to set up, analyze, and investigate typical structures. Workshops let students put this new knowledge into practice. The important features of the FEMAP GUI are introduced and, at the same time the essentials of Nastran are explored. Emphasis during the class is on the construction of proper analysis models, and the effective use of the various solution types. Additional troubleshooting techniques are discussed, as well as the various types of common error messages generated by NEiNastran. The objective of this class is to give a solid grounding in FEA basics and good practice to enable the student to carry out real world linear static analysis.

UPCOMING WEBCASTS

Power Transmission Technologies:
The Advantages and Applications of Belt Drive Solutions

Sponsored by Gates Corporation
DATE: February 19th, 2008
TIME: 2:00pm ET

Today's designers choose from a variety of technologies for transmitting power in mechanical systems. With increasing demands to optimize systems for efficiency, noise, package size and low maintenance, choosing the right power transmission technology for the job is a challenge. Brent Oman with Gates Corporation will share his knowledge about selecting power transmission solutions. The presentation will review the pros and cons of different technologies and demonstrate the various capabilities of belt drive systems in particular.

Click here to register!




Customization for the Competitive Edge
Sponsored by PTC
DATE: March 5th, 2008
TIME: 2:00pm ET

As customers shun the "take it or leave it" mentality of mass production in favor of customized product development, industrial manufacturers respond by offering more and more product options and variants. Launching a product that can be configured to customer needs may add a competitive edge and improve customer satisfaction, but it can also lead to lower profits, increased costs, and strained engineering resources. For many manufacturers, the solution is modular product design. This webinar reviews the benefits of modular design - both for your customer and your internal organization. We also walk the viewer through important organizational challenges of implementing modular product architecture, which should be considered when deciding whether or not it is the solution for you.

Click here to register!



Two-Shot Silicon and Thermoplastic Molding:
The Innovative Cost Saving Solution for Medical OEM's

Sponsored by Saint-Gobain
DATE: April 2nd, 2008
TIME: 2:00pm ET/11am PT

Medical device designers are facing intense pressure to create innovative designs and maintain the highest quality over a product's lifecycle while also being forced to design for lower cost manufacturing. This is a challenge we recognize, but one that can be overcome by leveraging the cost savings and benefits of two-shot molding technology. Saint-Gobain's engineering team will present on two-shot molding, how this process innovation can provide cost savings, increased design freedom, and provide the quality and performance you demand.

Click here to register!



ARCHIVED WEBCASTS AVAILABLE FOR FREE VIEWING


Click Here for a list of archived Machine Design webcasts.

Industry Update

Are "open source alliances" the shape of future IT?
According to Apatar Inc., open source alliances will shape the future of IT. The company has announced it will work closely with EnterpriseDB, the Oracle-compatible database company. It is said that this will give users more capability to perform even complex data-integration jobs without writing a single line of a code.


Free CD of COMSOL User Conference
COMSOL Inc., the developer of COMSOL Multiphysics software for modeling and simulating physics-based systems, says you can download a free CD of the proceedings and user presentations from the recent Boston and Grenoble COMSOL Conferences. The CD contains more than 250 technical papers, 190 user presentations, 40 downloadable and ready-to-run models in COMSOL Multiphysics format, and 90 video clips illustrating multiphysics modeling in disciplines including science, engineering, education and space, medical, and industrial research.


Pro/ENGINEER gains CMMI rating
PTC announces its Pro/ENGINEER software is the first 2D or 3D software to receive the Software Engineering Institute's (SEI) Capability Maturity Model Integration (CMMI) Level 2 rating. SEI is a federally funded research and development center sponsored by the DoD and operated by Carnegie Mellon Univ. Ratings are intended to help potential users select a reliable and low-risk supplier of software products and services.

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Contact Information
Editorial questions:   Leslie Gordon 216-931-9242
Advertising/sponsorship opportunities:   Virginia Goulding 216-931-9893

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