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The latest information on CAD/CAM software and technology June 11, 2008


Let's sit and chat

Second Life is one of the hottest virtual realities around, with more than 13 million registered participants including banks, corporations, businesses, and individuals. Software companies such as SolidWorks, Autodesk, and PLM Siemens have land there. And now, so does the U.S. Dept of Energy's Solar Decathlon. The Solar Decathlon is a competition in which 20 teams of college and university students compete to design, build, and operate the most attractive, effective, and energy-efficient solar-powered house. The public is invited to view winning designs on October 12 - 20 at the National Mall in Washington, D.C.

As you might know, MACHINE DESIGN also has an area on Second Life at Tipsico 186.14.145. I'd like to invite any of our readers to join us editors there. Just shoot me an e-mail and we can set up a time to sit and chat.

Comments? Questions? Send them in, and we might print them here!

-- Leslie Gordon
lgordon@penton.com
blog
Second Life: Pez Balut



Articles

A better way to design high-performance structures
Anyone designing high-performance cylindrical and conical-shell structures invariably wants to balance strength and low weight, along with several other characteristics including lowest-cost manufacturing. FEA and CAD software provide one way to shape complex forms, but these general-purpose programs work best when applied to a wider variety engineered structures and tasks. Read the whole article

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Fab it Now
Imagine if you could have a machine in your home that, like the Star Trek replicator, conjures up a cup of coffee or a hairbrush on command. This sort of personal manufacturing might well be close at hand. Researchers at Cornell University's Computational Synthesis Lab in Ithaca, N.Y., have come up with a "personal fabrication device" — about as big as a microwave oven — anyone can purchase for a few thousand dollars. Better yet, the device's open-source firmware, application source code, and parts list are online for those who'd like to build or modify their own device. Read the whole article

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Rethinking the Wheelchair
After starting an aerospace component- manufacturing company in 1997, Keith Entz and his company Entz Aerodyne, Valley Center, Kans., got caught up in one of the aerospace industry's downturns. So around 2004 his partner David Kirkwood and Production Manager Matt Cochran started looking for another line of business. "We wanted to branch out to another market that wasn’t so cyclical and where we could be an OEM instead of a contractor," says Cochran. Read the whole article

New Products

Industrial CT-scanning machine
The Metrotom industrial CT-scanning machine allows for the nondestructive inspection of part interiors. The component to be inspected is placed on a platform and then rotated 360° while the machine x-rays the part. The resulting images capture internal as well as external structures. In addition to inspection, the machine works well for damage and porosity analyses.
Carl Zeiss Industrial Metrology, Carl-Zeiss-Strasse 22, 73446 Oberkochen, Germany, zeiss.com

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Announcing the new Pro/ENGINEER Wildfire 4.0 Interactive Tour!

The newest release of Pro/ENGINEER delivers a wealth of new and enhanced capabilities across the board. From detailed design, to design outsourcing, verification and validation, data import and repair, manufacturing tooling and equipment design, electromechanical design-and much, much more!

Loaded with dozens of mini-demos, the Pro/ENGINEER Wildfire 4.0 Interactive Tour lets you experience, first-hand, the features and functionality available with the latest release.




A direct route from scan data to CFD
Software called 3-matic lets users reconstruct and manipulate scanned data directly, transforming it into a mesh ready for FEA or CFD. Users can also analyze physical objects for which CAD data is unavailable or in which part properties (such as shape or wall thickness) have changed during manufacturing.
Materialise US, 6111 Jackson Rd., Suite 200, Ann Arbor, MI 48103, (734) 662-5057, materialise.com

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The 2008 STAR American Conference will be held on 23-25 June, 2008 in Dearborn, MI. The theme of the conference is "the Power of Integration".

More than just a concept, integration is the philosophy that drives the development of all CD-adapco products. In a packed three day agenda, which includes a day of training, you will learn new ways of deploying CD-adapco's CAE software in order to gain a sustainable competititive advantage. The conference is free to attend.

Please visit: www.cd-adapco.com for more information.



3D models from scans
Rapidform XOR software builds "watertight" parametric CAD models from scan data. A Redesign Assistant extracts design intent and design parameters. An Accuracy Analyzer provides real-time deviation analysis to ensure that CAD models are built within user-defined tolerances. The software also generates meshes for CAE, CAM, and RP software.
Rapidform Inc., 292 Gibraltar Dr., Sunnyvale CA 94089, (408) 856-6200, Rapidform.com

News from MD

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Looking for an engineering job? Find it on our online Engineering Job board

Post a resume, get alerts about interesting positions as they are posted, and see what kinds of engineering jobs are hot right now!
Visit the Design Engineer Job Zone


Introducing Engineering TV, an innovative online video program by engineers for engineers. Twice a week, each 5-8 minute episode shows cutting-edge technology in action and looks behind the scenes as today's engineers shape tomorrow's breakthroughs. Brought to you by the Penton Media Design and Electronics Engineering groups.
View Videos

Attention time and information starved engineers

Now you can get a quick dose of literature, product, and digital information resources right in your copy of Machine Design Magazine. Look for your edition of Literature Express in the second issue of May of Machine Design. There you can request product information, catalogs, CD’s and more from hundreds of manufacturers.


Rev up your interdisciplinary design skills

What happens when a microcontroller turns on a power FET, sending a current pulse to a motor coil that develops a magnetic field which turns the rotor shaft, advancing a timing belt that drives a pair of nip rolls suspended on bearings in a web-processing operation on a form, fill, and seal machine installed on a potato chip line at a Frito Lay plant in central California? And how can you be sure that the encoders, prox sensors, and other feedback devices you plan to use will accurately see and report every relevant motion, machine state, and process condition? And will the signals get through the networks fast enough, without being corrupted, giving the controllers time to execute their algorithms as intended? It's a lot to think about, and it only scratches the surface of what many engineers grapple with today. If you happen to be one of them, then the place for you — where you can find answers and meet others with similar concerns — is www.Mechatronic-Design.com.

Backed by some of engineering's top information sources including Machine Design, Electronic Design, Motion System Design, and Power Electronics, Mechatronic-Design.com is the interdisciplinary engineer's desktop, toolbox, library, and lifeline in one easily accessible place.

Find. Learn. Apply.

Mechatronic-Design.com
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Experience National Instruments Technologies From the Comfort of Your Own Computer!
With more than 200 on-demand webcasts, videos, interactive tutorials and demos available for users of any experience level, it is easier than ever to learn about the newest products and features available from National Instruments.
Begin your search here with a collection of webcasts specifically chosen for design and automation engineers.

CAD Library offers advanced CAD Resources
The Machine Design CAD Library, includes millions of configurable 2D and 3D CAD models of components and assemblies downloadable for easy use in new and existing designs. Our models are in native CAD formats. No translation required!

Sponsored by:


UPCOMING IN-PERSON EVENTS
Design-2-Part Shows are America's longest running and most trusted events for sourcing custom parts and services. Ten shows covering the country offer OEMs, engineers and purchasing personnel the opportunity to meet job shops and contract manufacturers face-to-face.

UPCOMING WEBCASTS


Architecture Options in Motion Control Design: Chips, Boards, or Drives
Sponsored by PMD
DATE: June 11th, 2008
TIME: 2:00pm ET/11am PT

Levels of motion component integration often require serious design consideration during machine and equipment development. A lack of integration can impact equipment size, assembly costs, and reliability. Yet expanded integration often affects the costs of components, manufacturing, and maintenance. It also raises design questions regarding the selection of motion system components. Obviously, what the design tries to achieve determines the compromises made. This presentation investigates and compares the differences between motion control systems based on chips, boards, or drives; evaluates how each fits into desired design parameters; and provides a quick understanding of the factors used to select a level of motion system integration.

Click here to register!





Best Practices in Reducing Production Scrap and Rework
Sponsored by PTC
DATE: June 19th, 2008
TIME: 2:00pm ET/11am PT

Analysts agree that raw materials and labor are the two largest cost centers for most manufacturers. Production inefficiency can come from just about anywhere - parts from a supplier that don’t fit into your finished assembly, a physical prototype you’ve used and then discarded, or even a delivered product that doesn't meet customer requirements. In each case, the scrap – along with the rework – costs you time, money, and reputation. Today's highly compressed cycles mean manufacturing errors and product-development inefficiencies can become greatly magnified. But it doesn’t have to be that way. Join this informative presentation to learn how successful companies are implementing new product-development initiatives to significantly reduce production scrap and design rework, and their associated costs.

Click here to learn more and register!




Supercharging Products with Embedded RFID
Sponsored by SkyeTek
DATE: June 26th, 2008
TIME: 2:00pm ET/11am PT

The power of RFID as a stand-alone application to increase accuracy and efficiency in supply chain management has garnered much attention in recent years. The story now is how RFID can be added as a feature to an almost unending list of products -- adding new functionality, increasing reliability and enhancing the user experience. They may still look the same on the outside, but embedding RFID readers and software into existing and yet-to-be released products can transform them on the inside offering manufacturers, OEMs and product designers new opportunities for competitive advantage through increased efficiency, accuracy and product differentiation.

Click here to learn more and register!




ARCHIVED WEBCASTS AVAILABLE FOR FREE VIEWING


Click Here for a list of archived Machine Design webcasts.

Industry Update

RedEye RPM Webcast
RedEye RPM, a business unit of Stratasys, announced its newest Webcast titled "Defining the Rapid Tooling and DDM Matrix," which will take place on Wednesday, June 18 at 1 p.m. EST. Dan Mishek, part-owner and sales manager for Vista Technologies, will co-host with RedEye's, Jeff Hanson. The Webcast will cover differences in volume, complexity, materials, quantities, and delivery as they relate to direct digital manufacturing and rapid tooling. Register for the event.


Tooling U launches mobile application
Tooling U, a Cleveland-based online training company specializing in manufacturing announced a mobile training technology, TU Mobile. Now users can access real-time training information even if they are not near a computer. From a mobile device, a student can take a class, enter and save notes, and complete tests. Administrators can track student reports and generate student schedules while out of the office. The technology works with Blackberry, Apple IPhone, and Windows Mobile devices. For more information

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Contact Information
Editorial questions:   Leslie Gordon 216-931-9242
Advertising/sponsorship opportunities:   Virginia Goulding 216-931-9893

Machine Design
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