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The latest information on CAD/CAM software and technology June 10, 2009


Lattices for bionic design

A jaw-dropping technology shown at the recent RAPID 2009 event came from FIT GmbH, a German software firm little-known on this side of the pond. Company inventor Ulf Lindhe (a classic mad genius type) revealed details about software he has developed called Selective Space Structures (SSS). It has a CAD-like interface and lets users design lattice structures for additive manufacturing techniques. Traditional CAD cannot handle additive designs, let alone their huge file sizes. Linde says SSS lets users combine cell types and automate their distribution with a script module to build what the firm calls a “tree,” an arbitrarily complex lattice. “Solids in nature are actually created using lattices. The use of additive production techniques lets this natural building method be use for functional construction. The technical reproduction of the attributes of natural bodies in this manner is part of an interesting recent field called bionic design,” he says.

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— Leslie Gordon
leslie.gordon@penton.com
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Articles

Fast Fab for Inconel Parts
Probably nothing gets shop personnel cursing faster than trying to machine Inconel 718. The hard alloy rapidly chews through cutting tools. Casting Inconel is not much better because about 70% of the material gets wasted in mold gates. Yet Inconel is a favored metal for aerospace and turbine parts because it withstands temperatures from cryogenic up to 1,400°F and has excellent tensile and impact strength. Read the rest of the article

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Putting the rapid into injection molding
Building prototypes with additive methods such as sterolithography and fused deposition modeling has been a hot topic lately and rightly so. But for parts that will eventually be injection molded, industry experts say it makes more sense to get injection molded prototypes. Trouble is, traditional tooling costs a lot, has long lead times, and is difficult to change. Fortunately, a method called “rapid injection molding” quickly and inexpensively provides prototypes to test form, fit, and function — and in the same plastic selected for production. Users need only upload CAD models to an online site to get feedback on how to make designs more moldable. CNC'd aluminum molds generated from the finalized CAD provide an economical way to produce prototypes and low-volume runs. Read the rest of the article

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Pro/ENGINEER No Compromise Demonstration

Check out the 3D CAD design process of the Santa Cruz V-10 race bike! In 2008, there was a Santa Cruz V-10 race bike on every downhill racing World Cup podium! This 25-minute demo shows how Pro/ENGINEER 3D CAD/CAM/CAE solutions helped them finish first, including SRAM’s advanced gear shifting components to highlight core capabilities in Pro/ENGINEER.




When to go Direct Digital Manufacturing
You are probably already familiar with direct digital manufacturing (DDM). This is the term for the technology that uses additive fabrication machines to make prototypes and functional parts directly from digital CAD data. DDM might be a good bet when one or more of the following factors come into play. First, the part should have a relatively low production volume. In conventional manufacturing, production volume means quantity. In contrast, with DDM, production volume is literally a volume, expressed in the total cubic in. produced per year. To illustrate, DDM might be practical for 100 parts the size of a basketball, 800 parts the size of a baseball, and 2,400 parts the size of a golf ball. Read the rest of the article

New Products

A computational knowledge engine
According to Wolfram Research, its computational knowledge engine WolframAlpha (still in beta mode), will eventually make all systematic knowledge immediately computable and accessible to everyone. Read the rest of the article

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Bring the forum into CAD
After reading our current article on engineering and social networking reader Ben Eadie says his site SolidJott includes an embedded add-in for SolidWorks that brings the Users Forum into the CAD environment.

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Intro to Structural Mechanics Simulations CD

Structural mechanics simulations of today are shifting into high gear. With COMSOL's newly released Introduction to Structural Mechanics Simulations CD you can be up-to-date on the latest simulation techniques for research and design work. Be one of the first to receive this unique CD packed with narrated tutorials. Request your complimentary copy at:



News from MD

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Machine Design Video Spotlight

Linear motor vs. belt-drive actuators
Woody Yen from THK America Inc. talks about the advantages of linear-motor-driven actuators and belt-drive actuators with Lee Teschler of MACHINE DESIGN


Now Available On-Demand
The Energy Efficiency Web Conference & Expo

Engineers saw and heard great educational content at the Energy Efficiency Web Conference and Expo. If you missed the live virtual event, don’t despair! An archive of the full day’s agenda is now available.

Design engineers are required to integrate energy efficiency into their designs while maintaining lower costs, the highest reliability or both. The editors of Machine Design understand these challenges and have developed this conference to help engineers understand the recently imposed energy mandates. The information presented at this educational event will help engineers compare the different technologies and product related to energy efficiency. Attendees will gain access to the technical information needed to help them make the best decisions without having to travel or take time away from current projects.

Visit the archive to:
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UPCOMING WEBCASTS

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ARCHIVED WEBCASTS AVAILABLE FOR FREE VIEWING


Click Here for a list of archived Machine Design webcasts.

Industry Update

Convert 3D CAD into STL
TransMagic Inc. has developed software called STL PRO it says lets users easily view, repair, and convert 3D CAD models into STL files for applications including FEA and direct digital manufacturing. The software includes single-click "best practice" options for quickly repairing a geometry and insuring it is watertight. The software includes options that let users control surface deviation and maximum chord length.


High-performance thermoplastic for FDM
Quickparts, a provider of custom designed parts, from rapid prototyping to production parts, announces its new high-performance thermoplastic called ULTEM for rapid prototyping with the fused deposition modeleing (FDM) process. According to the company, the material can be used in many industries for nearly any digital manufacturing project, from functional prototypes and jigs and fixtures to low-volume production.


Former SolidWorks CEO joins cloud computing company
The word is out that former SolidWorks CEO John McEleney has joined new startup firm CloudSwitch. Read Deelip Menezes’s blog for more information.

Featured Links

Protomold
"Designing for Moldability" is a quick-reference user guide for rapid injection molding, great for engineers and designers of plastic parts. Download this invaluable guide today!

First Cut
New to the prototyping field or an expert, we’ve created a white paper you shouldn’t miss, Prototyping Processes: Choosing the best process for your project.
Visit www.firstcut.com/prototypingprocesses

PTC & Pro/ENGINEER
Did you know Pro/ENGINEER is the ideal CAD for Small and Medium-sized Businesses? Find out why these SMB companies chose Pro/ENGINEER and why they are happy with their decision. Get valuable advice for successful state-of-the-art engineering!
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Contact Information
Editorial questions:   Leslie Gordon 216-931-9242
Advertising/sponsorship opportunities:   Virginia Goulding 216-931-9893

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