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The latest information on Electrical & Electronic Components March 7, 2008



In this issue of the Electrical & Electronic Newsletter from Machine Design there are articles on resistive touchscreens, software that helps build better toys, and the necessity of proper lighting for machine vision.

The highlighted products are electronic circuit protectors, resolver based position servos, and pushbutton switches.

Be sure to check out the industry update to watch a video that demonstrates a boxing video game.

Thanks for reading and have a wonderful day!

-- Julie Kalista

Articles

Resistive Touchscreens
It's quite common today to find touchscreens on many electronic devices. Point-of-sale terminals, high-end stereos, and video games are just a few of the typical applications. The original touchscreen was patented in 1971, so almost all touchscreens today are patent- free. While many different technologies have been used to create touchscreens, the majority fall into one of four classifications: resistive, capacitive, surface-acoustic wave, and infrared. The most common is the resistive touchscreen, making up approximately 70% of the touchscreens currently in use. The original resistive touchscreen used a five-wire interface that's still employed on high-end touchscreens. Smaller and less-expensive units make do with four wires with only a slight drop in resolution accuracy.
Full Article

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Software Helps Build Better Toys
Our company, Funrise Toy Corp., makes toys that entertain kids of all ages. These include Tonka trucks, Gazillion Bubbles, Shelcore Pre- School, and ZOOOOS Interactive. To make great products, we need to connect our design team in Los Angeles with our manufacturing teams in Hong Kong and China. Because time-zone differences have us awake while our overseas colleagues are asleep, we needed an effective way to communicate project status. So we turned to Web-based project-management software called Project Insight. Our previous project management software had us e-mailing individual schedules around, a confusing process at best. And schedules were not centralized. Instead, they were scattered among numerous file folders, making schedules difficult to coordinate. Our team usually works on several dozen new toys at a time, sometimes up to 100.
Full Article

Lighting the Way for Vision
Proper lighting is the key to useful machine vision. Not long ago, the cost and complexity of machine vision limited its use to specialty machines and isolated inspections. Today, however, machine vision has proven itself as a practical and affordable method to monitor and control production in factory automation. The basics of vision sensing have not changed: The camera remains a light collector with the digital imager as the core data collection device. Each imager consists of thousands or sometimes millions of microscopic light meters. Thus lighting is the most significant factor when designing robust vision inspections. An object or target must have enough optical contrast for a vision sensor to see it. Put another way, there must be a detectable change (or delta) in the light received from the target compared to everything else in the camera's field-of-view (FOV). Controlled lighting creates this contrast.
Full Article

New Products

Resolver-based servo positioner
Model 941 PositionServo Drive measures the position of a motor shaft within a revolution. Use of an integrated resolver with a scalable-emulated encoder output gives tight position control and also works in basic torque and velocity applications. The output scales the resolution back into the controller and provides 15 options of positioning resolution.
More Information:
Lenze-AC Tech

Advertisement

Voice-Capable Alarms Replace Ambiguous "Beep"

New Announcer™ Series alarms from Floyd Bell play a pre-recorded audio message up to ten seconds at 90 dB. The same size as a standard piezo alarm, they provide the ability to replace an ambiguous beep with voice instructions or warnings. Choose from standard warning message, send us your own file, or have Floyd Bell provide the production of the message. Various voltage ranges, quick connect terminals. Also available in a large bracket-mount loud speaker. Floyd Bell Inc.
1-888-FLOYD-BELL



Pushbutton Switches
The MDP-15 Series of illuminated pushbutton switches have a modular design and come in low or high bezel, flush-mount, or fullguard actuator styles in six colors. Specifications include 6,000-cycle electrical life (both silver and gold); 50,000-cycle mechanical life; contact rating of 5 A, 250 Vac; 8 A, 125-Vac UL and VDE; 100-mΩ contact resistance (initial maximum); 50 MΩ insulation resistance (minimum @ 100 V); and 2,000-Vdc dielectric strength. The switches operate at −25 to 55°C.
More Information:
E-Switch

Electronic-Circuit Protector
The ESX10-T electronic-circuit protector combines electronic trip characteristics and active current limitation to selectively disconnect loads connected to 24-Vdc power supplies. Selective load protection prevents complete shutdown of the system by quickly disconnecting the faulty path when an overload or short circuit occurs. The highest possible current is limited to 1.8 the rated capacity. It can switch capacitive loads to 20,000 μF with disconnection only in the event of an overload or short circuit. The device is just 2.76 0.5 in., direct mounts on a 35-mm DIN rail, has fixed current ratings from 0.5 to 12 A, and is approved to UL 2367 as a "Solid State Overcurrent Protector." Class I, Div. 2, Zone 2 hazardous location approval is pending.
More Information:
E-T-A Circuit Breakers

News from MD



Introducing Engineering TV, an innovative online video program by engineers for engineers. Twice a week, each 5-8 minute episode shows cutting-edge technology in action and looks behind the scenes as today's engineers shape tomorrow's breakthroughs. Brought to you by the Penton Media Design and Electronics Engineering groups.
View Videos

Rev up your interdisciplinary design skills

What happens when a microcontroller turns on a power FET, sending a current pulse to a motor coil that develops a magnetic field which turns the rotor shaft, advancing a timing belt that drives a pair of nip rolls suspended on bearings in a web-processing operation on a form, fill, and seal machine installed on a potato chip line at a Frito Lay plant in central California? And how can you be sure that the encoders, prox sensors, and other feedback devices you plan to use will accurately see and report every relevant motion, machine state, and process condition? And will the signals get through the networks fast enough, without being corrupted, giving the controllers time to execute their algorithms as intended? It's a lot to think about, and it only scratches the surface of what many engineers grapple with today. If you happen to be one of them, then the place for you — where you can find answers and meet others with similar concerns — is www.Mechatronic-Design.com.

Backed by some of engineering's top information sources including Machine Design, Electronic Design, Motion System Design, and Power Electronics, Mechatronic-Design.com is the interdisciplinary engineer's desktop, toolbox, library, and lifeline in one easily accessible place.

Find. Learn. Apply.

Mechatronic-Design.com
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Begin your search here with a collection of webcasts specifically chosen for design and automation engineers.

CAD Library offers advanced CAD Resources
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UPCOMING IN-PERSON EVENTS
Design-2-Part Shows are America's longest running and most trusted events for sourcing custom parts and services. Ten shows covering the country offer OEMs, engineers and purchasing personnel the opportunity to meet job shops and contract manufacturers face-to-face.

UPCOMING WEBCASTS

Two-Shot Silicon and Thermoplastic Molding:
The Innovative Cost Saving Solution for Medical OEM's

Sponsored by Saint-Gobain
DATE: April 2nd, 2008
TIME: 2:00pm ET/11am PT

Medical device designers are facing intense pressure to create innovative designs and maintain the highest quality over a product's lifecycle while also being forced to design for lower cost manufacturing. This is a challenge we recognize, but one that can be overcome by leveraging the cost savings and benefits of two-shot molding technology. Saint-Gobain's engineering team will present on two-shot molding, how this process innovation can provide cost savings, increased design freedom, and provide the quality and performance you demand.

Click here to register!



Gearmotors: Achieving the Perfect Match
Success through optimized motor & gearbox integration

Sponsored by Groschopp
DATE: April 9th, 2008
TIME: 2:00pm ET/11am PT

How do you select a motor and a gearbox (speed reducer) separately, then perfectly match them for your OEM application? Is it better to specify a pre-engineered gearmotor? Does it make a difference?
These are the questions that will be answered in Groschopp's upcoming webcast. Groschopp engineers Matt Decker and Loren Kamstra will share tips, tricks and techniques for specifying the most efficient and cost-effective choices given a variety of application considerations. Review of actual Case Studies will bring their experiences to life and reinforce your new motor/gearbox/gearmotor knowledge.

Click here to learn more and register!



ARCHIVED WEBCASTS AVAILABLE FOR FREE VIEWING


Click Here for a list of archived Machine Design webcasts.

Industry Update

Boxing with ZCam
3DV Systems' Algorithm Engineer Sagi Katz discusses their ZCam technology, and Rich Flier demonstrates a gaming application...and also some engineer boxing skills! Check out this video and tell us what you think!

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Contact Information
Editorial questions:   Julie Kalista 216-931-9458
Advertising/sponsorship opportunities:   Virginia Goulding 216-931-9893

Machine Design
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