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May 27, 2008


No twisters or swingers allowed
Weldments are frequently subject to torsional loading. Unfortunately, designers often overlook such loading. Two recent articles in our sister publication, Welding Magazine, examine several design rules that permit weldments to be optimized for torsional loading. In Part I, Don't get all twisted up, author Omer W. Blodget, Sc.D., P.E., senior design consultant with The Lincoln Electric Co., describes the behavior of weldments subject to torsion. Under such conditions, he suggests designers use closed sections wherever possible. Unfortunately, not all weldments lend themselves to closed sections. In Part II of the series, No twisters or swingers allowed, Blodget explains and illustrates two additional design rules for dealing with torsion.
Don't get all twisted up
No twisters or swingers allowed


Jean M. Hoffman

Articles

Enclosure performance hinges on hardware
There are several basic points for a designer to consider when spec'ing hinges for enclosures. According to Southco Inc.'s Product Manager, Hinges and Positioning Technology, Jim Ford it's important to identify industry standards (NEMA or IP sealing), load requirements, aesthetics, and environmental conditions early in the design. Taking the time to do so helps minimize total product costs and maximizes hardware and enclosure performance.
Read the full story

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Fast Setting Epoxy Adhesive Has One to One Mix Ratio

Master Bond EP24 is a new high performance two-component epoxy adhesive that sets in 10-15 minutes at room temperatures. Durable, tough EP24 has a convenient one to one mix ratio weight or volume. Adhesion to similar and dissimilar substrates is excellent. EP24 is resistant to many chemicals and is a superior electrical insulator.



Sensor film shows assembly clamp needs a redesign
Load cell and torque/pressure sensor maker Futek recently had problems assembling load cells to spec. The load cells employ a metal foil strain gauge that's adhesively bonded to the sensor. The spec calls for 50 to 75 psi of clamping pressure during assembly. Technicians ran nondestructive tests (NDT) on production assemblies using a pressure sensing film that changes color under different loads. The procedure showed that clamping pressures ranged from 50 to upwards of 200 psi during some production runs.
Read how the pressure sensing film helped Futek solve assembly woes

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Shaft collar with adjustable clamping
EasyLock shaft collars from Amacoil Inc. exert 90 to 1,124 lb of holding force on case-hardened shafts (Rockwell 55 or higher) using a flat metal ring canted at an angle along the shaft. Users can adjust that force using a hand-operated control on the device.
Read the full story

New Products

Mating holes misaligned? Not a problem for self-clinching fasteners
Floating self-clinching fasteners for permanent installation into thin stainless steel sheets can be specified with locking or non-locking threads and will permit up to 0.030 in. (0.76 mm) total adjustment for mating hole misalignment. Non-locking Type A4 and self-locking Type LA4 fasteners provide load-bearing threads in stainless sheets as thin as 0.038 in. (0.97 mm) and greater with hardness of HRB 88 on the Rockwell "B" scale. Available thread sizes range from #4-40 through #10-32 and M3 through M5.
PennEngineering

PTFE-coated aluminum foil tape
D/W 351 is a heat-resistant tape made from a PTFE-coated 0.005 in.-thick aluminum foil. The 3003 grade aluminum foil is coated on the other side with a pressure sensitive silicone adhesive for a sure grip on metal, glass or ceramic surfaces. Properties are consistent because of the foil's uniform thickness of 0.005 in. with a tolerance of ±5%. The tape is used in high volume heat-sealing equipment in food packaging and bagging and as a limited-use wear strip. It comes in widths from 0.5 to 12 in and roll lengths of 11 yards.
DeWal Industries Inc.

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Design-in Rotor Clip products for your application needs

Request our new 216-page Rotor Clip Product Specifications Catalog. This publication includes detailed engineering specs on all product lines we manufacture, including tapered section retaining rings, constant section rings, spiral retaining rings, wave springs and self-compensating hose clamps. Available finishes, materials & packaging are also included. All specs are available on our web site, as well as the option to order free samples & to request a quote.



Preload indicating washers
Preload Indicating Washers (PLI) provide an accurate method of measuring the preload (clamp force) in a bolted joint and are useful with joints that are inaccessible to torque wrenches. No special tooling is required in the application of these washers. Three types of PLI washers are available. The standard washer is designed for use under locknuts to induce an average preload of 80% of the yield strength in bolts ranging from 80 to 260 ksi minimum ultimate tensile strength. An under-the-head version is used in applications where space limitations make it impossible to install an under-the-nut washer, and oversize PLI washers are for use with re-worked joints. Sizes range from #10 to 1.5-in. diameters in alloy steel, cadmium-plated to QQ-P-416 and corrosion resistant A286 material, passivated to ASTM A967 specifications.
SPS Technologies Aerospace Fasteners

Hinge safety interlock switches
SI-HG63 Series of hinge safety interlock switches can replace standard hinges on swinging guards, gates or doors. They have a highly robust PBT housing and stainless steel hinge and can withstand harsh plant environments. They have two normally closed safety contacts and one normally open auxiliary contact for greater application flexibility. When the SI-HG63 hinge switch is activated, these normally closed safety contacts are forced open by a nonresilient mechanical means (not reliant on springs), interrupting the electrical circuit and sending a stop signal to the machine control. The switches are also repositionable, with a safety switching point that is easily adjustable (±1.5°) throughout the hinge's full 0 to 270° range of motion. They are rated IEC IP67 and each hinge can support an axial and radial load of 1,200 N (approximately 120 kg).
Banner Engineering Corp.

Industry Update

Asia Fastener 2008
China is now the largest fastener producer in the world, with over 7,000 fastener manufacturers, reaching a massive sales value of USD7 billion for 2007. Consequently, Messe Frankfurt has established a new fair, Asia Fastener, as a trading venue for a range of mechanical fasteners and connectors. Asia Fastener will be the first fully international and professional trading venue for all types of fasteners in Southern China. The event will run alongside Asiamold from 24 - 26 September, 2008 at the Guangzhou International Convention & Exhibition Centre.
For more information on Asia Fastener 2008, click here

Specialty fastener catalog
A specialty fasteners catalog from Jergens Inc. is a sourcing guide for Kwik-Lok pins, Spinner-Grip flange lock nuts, spring-loaded devices, threaded inserts, and threaded components and washers. The 100 page catalog includes four product sections with comprehensive application and installation information. There is also U.S. standard inch and metric specifications, conversion charts, schematic drawings, and installation photos.

New flyer from National Adhesives
A new flyer from National AdhesivesOther Products for RV Production — highlights products that complement the company's reactive hot melts (RHMs), thermoplastic hot melts, and waterborne adhesives. Featured products include MS polymers for structural sealing; polyurethane mastics for sealing and hung walls; hot melts for EPS foam fixturing; pressure-sensitive sealants for EGS strips; RHM plasticizers for cleaning roll coaters; water-based adhesives for furniture and cabinet bonding; contact cements for panel repairs; and LMC adhesives for structural wood assembly. A chart lists each product by brand name with corresponding application, chemistry, physical form at 70°F, color, package size, and final set time.

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Contact Information
Editorial questions:   Jean Hoffman 303-998-9227
Advertising/sponsorship opportunities:   Virginia Goulding 216-931-9893

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