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April 28, 2008


Glass-reinforced polymers OK for hot water
NSF International has certified two glass-reinforced polphthalamide (PPA) resins for use in potable hot water. The Zytel HTN PPAs from DuPont Engineering Polymers are certified under NSF/ANSI Standard 61, Drinking Water System Components — Health Effects for hot water contact for fittings, pipe, and other parts including valves and manifolds.
Read the full story


Jean M. Hoffman

Articles

Foolproof connectors hit the road
High-precision 36-way sectioning connectors made from a 30% glass-fiber-reinforced polybutylene terephthalate (PBT) go in front/rear harnesses of Renault cars. The two-connector set is designed and manufactured for Renault by FCI and incorporates many intricate geometric features for precise positioning and locking.
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Elastomer allows welding of clear tubes
A recent article in our sister publication Medical Design describes how a maker of weldable tubing can now join clear tubes to transparent medical components without compromising strength. Sure Bond tubing, the brainchild of Natvar., a Tekni-Plex Co., and Gentex Corp., is a three-layer coextruded tube with a polyethylene inner layer to prevent absorption, a proprietary middle layer for adhesion, and an outer elastomer layer for bonding. It uses a patented Clearweld additive compounded into the elastomer that creates a clear, aesthetically appealing, stable joint without unwanted gaseous inclusions.
Read the full story

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Adhesive Has Exceptionally High Thermal Conductivity

Master Bond EP21AN is a two part epoxy resin system with a thermal conductivity in excess of 22Btu•inch/ft2•hr•°F. It is an outstanding electrical insulator with a dielectric strength of >400 volts/mil and a volume resistivity greater than 1013 ohm cm. This easy to use adhesive has been formulated with a non-critical one to one mix ratio by weight or volume. It cures readily at ambient temperatures. Its coefficient of thermal expansion is a desirable
18-20 x 10-6 in/in/°C.



Rivet gun automates assembly
Manufacturers have long wanted a rivet gun that was fast, lightweight, and durable enough for the assembly line. But the engineering challenges of building such a tool proved too difficult, until now. Engineers at Cheetah Tools developed an air-operated rivet gun that cuts in half the task of installing a rivet.
Read the full article

New Products

Quick-to-install copper couplings
Style 607 QuickVic rigid couplings can reportedly join 2 to 4-in. (50 to 100-mm) copper tubing in half the time it takes to install grooved couplings. The rigid coupling is “installation-ready” with no loose parts to drop or lose and no hazardous flames or noxious fumes as with soldering and brazing. QuickVic couplings are rated to 300 psi (2,065 kPa) and have a proprietary EHP gasket that withstands temperatures from −30 to 250°F (−34 to 121°C). The angled-bolt pad design enables metal-to-metal assembly which provides visual confirmation of proper installation. The coupling can be installed faster with an impact wrench.
Victaulic

Adhesive rolls, sheets with no edge curl
Hot and cold adhesive tapes up to 60-in. wide can be laminated, slit, and rewound on one machine. Use of a new heat-lamination system permits the rewinding of pressure-sensitive adhesive products, rolls, and sheets. Full contact with the 180° round drum eliminates edge curl from the materials.
Greene Rubber Co.

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Software simplifies thread element calculations
ThreadSpecs 2.0 helps simplify calcuation of critical thread elements and characteristics for UN, UNJ, Buttress, Acme, Metric, Metric J, and Whitworth thread forms. Users enter thread size data for real time determination of dimensions for the manufacture or inspection of standard or special external and internal threads, regardless of diameter or pitch. The Windows-supported program calculates the effects of plating and coating on thread dimension data display in inch or metric formats. And it provides immediate recalculation upon input change re-initialization. It also calculates max/min and tolerances for major diameter, minor diameter, pitch diameter, and root radius for UN, UNJ, M, and MJ threads. ThreadSpecs 2.0 Thread Engineering Program is $395.
The Johnson Gage Co.

Self-clinching fastener press
The Pemserter Series 2000 automatic press uses a dual-bowl option and QX Turret Tool system to quickly change between anvil tools while installing different self-clinching fasteners. The second bowl and the turret tool system lets two fastener types instal in automatic feed mode. Touchscreen setup for all four stations includes selection of installation force and number of fasteners to be installed per work-piece. The CE-certified press has a 24-in. (61 cm) throat depth, performs at cycle rates up to 2,750 strokes/hr and delivers a ram force of 400 to 16,000 lb (2.7 to 71.2kN). It has a job search and recall mode so operators can reference 300 stored jobs and return to previous jobs quickly and easily and is Ethernet capable.
PennEngineering

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Compact stainless steel latch for small enclosures
A compact, M1-15 latch joins a line of push-to-close latches for enclosures that must resist corrosion. The durable stainless steel latch fits smaller profile doors and drawers. Pull-tab actuation and push-to-close latch engagement provide fingertip convenience for opening and closing. And with a 122 lb (545 N) maximum recommended working-load rating — higher than most latches of similar size — the M1-15 is robust enough for mobile applications where the contents of an enclosure can shift and create an impact load on the inside of the door. Cast stainless steel withstands harsh marine environments or repetitive washdown and cleaning cycles in foodservice, medical, or industrial applications. It easily installs a single 1.5-in. round hole, and presents a smooth, virtually flush installed look with no visible mounting hardware. Provided with a reversible mounting bracket, it accommodates door panel thicknesses from 0.02 to 0.75 in. (0.5 to 19 mm).
Southco

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Experience National Instruments Technologies From the Comfort of Your Own Computer!
With more than 200 on-demand webcasts, videos, interactive tutorials and demos available for users of any experience level, it is easier than ever to learn about the newest products and features available from National Instruments.
Begin your search here with a collection of webcasts specifically chosen for design and automation engineers.

CAD Library offers advanced CAD Resources
The Machine Design CAD Library, includes millions of configurable 2D and 3D CAD models of components and assemblies downloadable for easy use in new and existing designs. Our models are in native CAD formats. No translation required!

Sponsored by:


UPCOMING IN-PERSON EVENTS
Design-2-Part Shows are America's longest running and most trusted events for sourcing custom parts and services. Ten shows covering the country offer OEMs, engineers and purchasing personnel the opportunity to meet job shops and contract manufacturers face-to-face.

UPCOMING WEBCASTS

Wireless Sensor Networks
A Surveer of Design Options

Sponsored by Winland Electronics Inc.
DATE: April 30th, 2008
TIME: 2:00pm ET/11am PT

Developing a wireless sensor network can be an awesome challenge or a simple matter of picking the right module, depending on who you ask. Off-the-shelf solutions have certain advantages, but may not be the best overall solution to your problem. Home grown or custom solutions can be designed to overcome specific challenges, so they can be critical for certain projects. Learn more about the technical pros & cons of both options in this live course.

Click here to register!




Discovering Direct Metal Laser Sintering for Faster Rapid Prototyping & Manufacturing
Sponsored by Morris Technologies
DATE: May 7th, 2008
TIME: 2:00pm ET/11am PT

Direct Metal Laser Sintering (DMLS) is an additive technology that can turn 3-D CAD designs with complex geometries into production-quality metal parts in hours. Applications are wide ranging and include inserts for plastic injection molding and die casting, as well as direct parts for a variety of applications and industries including aerospace, automotive, medical, electronics and many others.
During this webinar, our experts will share how DMLS is shattering the traditional limitations of part design, rapid prototyping, and manufacturing.

Click here to register!




2008 Online Manufacturing WebExpo & Conference
Presented by New Equipment Digest and Machine Design
DATE: May 21st, 2008
TIME: 9:00 am - 5:00 pm ET

The Online Manufacturing WebExpo and Conference brings you and your management team the advantages of a traditional trade show without any of the travel cost! Participate in a webcast, visit a trade show booth and pick up valuable literature - all from the comfort of your office.

Webcasts:
This all day online event will feature a series of "LIVE" Webcasts covering a broad range of manufacturing-related topics. Tune in to any or all of the Webcasts. Ask questions during the broadcast, hear what your peers are asking too. Register today for the series featuring Parker Hannifin - Tube Fittings Division, AutomationDirect and Bimba Manufacturing.

Trade Show:
Visit company booths at the virtual exhibition hall where you can learn about new products, subscribe to newsletters, download white papers or literature from Sealevel Systems, AutomationDirect, Bimba Manufacturing, EFD, FactoryMation, Parker Hannifin - Tube Fittings Division and Strong Hold Products.

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To register for this free event, visit www.newequipment.com/webexpo




ARCHIVED WEBCASTS AVAILABLE FOR FREE VIEWING


Click Here for a list of archived Machine Design webcasts.

Industry Update

Glued-together freight haulers
Wabash National Corp. will replace traditional joining techniques on its dry-freight and refrigerator vans with Engineered Adhesives and Fusor Aftermarket Repair Adhesives from Lord Corp. Fusor adhesives and procedures have been used in the dry freight/refrigerated van industry for more than a decade. Lord says the adhesives improve aesthetics, increase strength and rigidity, as well as eliminate leak points and galvanic, under-bond, and general surface corrosion.

Spirol redesigns brass compression limiters
Spirol International Corp. Spirol redesigned its CL101 and CL111 Brass Compression Limiters to significantly reduce cost. The original brass limiters were introduced in the 1990s when plastics began replacing metal assemblies. Brass Compression Limiters were initially designed with a thick wall to prevent the plastic from cracking as bolts tightened. After many hundreds of uses through the years, it became clear that Brass Compression Limiters could have thinner walls and still meet the majority of application requirements.

Fastening technology & bolted joint design
Seminars For Engineers USA, a div. of Sensor Products Inc. USA, will host two-day technical seminars May 28 to 29 in Los Angeles and Nov. 5 to 6 in Houston. The seminars will give engineers current specifications for, and a better understanding of, the complexities of mechanical joining with fasteners. The Federal regulations (Fastener Quality Act) on these often safety critical design elements has put a renewed focus on the proper use of fasteners. This seminar incorporates the most recent techniques and guidelines from both international and domestic engineering societies and research groups and gives attendees immediately applicable knowledge.
For more information or to register click here

PennEngineering settles IP dispute
PennEngineering settled with Richard Manno & Co. Inc. to resolve the company’s allegations that Manno sold or offered for sale products that infringe PennEngineering’s intellectual property. Details of the settlement agreement were not disclosed. The original complaint was filed last Nov. The PEM products in question included PEM Types SKC, TPS, and FH.

Hexel adhesive gets AIMS stamp
Hexcel Corp’s newly developed Redux 870 adhesive has gotten the Airbus AIMS qualification 10-07-001 nod of approval. The two-component, gap-filling, liquid-shim adhesive was developed to support Airbus aircraft programs. The shimming adhesive can be injected and doesn’t suffer from significant slump. Redux 870 sports good compression and shear properties, resists high temperatures, handles easily, has a long working life, and cures at room temperature or with heat.

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Editorial questions:   Jean Hoffman 303-998-9227
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