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The latest information on engineering materials June 3, 2008


DesignEngineerJobZone
MACHINE DESIGN and other Penton Engineering websites have launched — DesignEngineerJobZone — a recruiting site devoted exclusively to engineers.
The Web site features the latest engineering jobs from top companies and lets engineers post anonymous resumes and get Email job alerts sent to their inboxes.

Check out MACHINE DESIGN's latest salary survey and read what recruiters are saying about engineering jobs via our digital April 24 issue featuring:
Dream JobsWho's got them and how to get one
Engineering Jobs 2008What's Hot, What's Not


Jean M. Hoffman

Articles

Hello down there
A major technological development for wellhead control systems used in oil and gas recovery comes from Sandvik Materials Technology. The company’s hyper-duplex SAF 3207 HD tubing is the latest addition to the duplex family of stainless steels and is a candidate for deep umbilicals — the electrical and hydraulic system “lifelines” which link remote subsea wellheads to processing platforms.
Read the full article

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National lab researchers get near petascale computing power
Upgrades to Oak Ridge National Lab's supercomputer have more than doubled its performance. The Jaguar system, a Cray XT4 at ORNL's National Center for Computational Sciences, now uses more than 31,000 processing cores to deliver up to 263 trillion calculations a second (or 263 teraflops). The upgrade is an essential step in bringing closer the era of petascale computing — systems capable of thousands of trillions of calculations per second.
Read the full article

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Polycarbonate sheets help conserve energy
Thanks in part to the heat-reduction properties and light weight architects in Europe have been using Makrolon Multi-wall UV polycarbonate sheets for building roofs and glazing. Compared to standard PC sheets of the same thickness, the material’s multi-wall construction has reportedly dropped energy consumption up to 25%.
Read the full article

New Products

Anti-seize lube gets FDA nod
Molykote P-1900 paste is a specially-formulated anti-seize lubricant that meets FDA regulations 21 CRF 178.3570 and NSF H1. It is a candidate for food and beverage processing equipment that may incidentally touch food. It lubricates sliding surfaces and friction contacts exposed to heavy loads, especially at low to medium speeds. It has a low coefficient of friction, resists water and works at temperatures from −30 to 300°C.
Dow Corning

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Defining the Direct Digital Manufacturing and Rapid Tooling Matrix

Learn how to determine when to use direct digital manufacturing and rapid tooling matrix through an analysis of timelines, cost and geometries in this one-hour webcast on Wednesday, June 18 at 1 p.m. EST. Register online

www.redeyerpm.com/webcast


Plastic Parts with Smooth surface finish

Get a smooth surface finish with Ready Part – a process that reduces the need for extra sanding or finishing of FDM parts.

http://www.redeyerpm.com/ReadyPart





Containers keep fruits and veggies fresher longer
Americans reportedly throw away an estimated $250 worth of spoiled fruits and vegetables/person yearly. Hopefully that will stop thanks to a new produce container from Rubbermaid that reportedly keeps produce fresh up to 33% longer than traditional containers. The Produce Saver containers help combat the two factors that age produce quickly — moisture and lack of oxygen. They have vented lids that let produce breathe and a tray that elevates food out of moisture. The containers come in sizes including 2, 5, and 14 cups, and feature clear bases with green lids and trays. And Easy-Find Lids attach to the container bottom for easy storage and organization in kitchen cabinets. The containers are microwave, dishwasher, and freezer safe. The complete line is available at mass retailers and grocery stores.
Newell Rubbermaid Inc.,

Corrosion and rust-proofing powder
A water-soluble CPT 500 Corrosion Proof Powder contains vapor corrosion inhibitors and provides long-term (up to 7 yr) wet or dry corrosion protection. It can protect all ferrous and non-ferrous metals exposed to harsh environments that include high humidity and salt water. The compound creates a durable monomolecular inhibiting layer on metal surfaces, including aluminum. No surface preparation is ever required. The corrosion and rustproof powder is environmentally friendly, 100% biodegradable and non-toxic.
SEI Chemical

Polyurethane tubes flex their muscle
Superthane polyurethane tubing combines the best properties of plastic and rubber, withstanding wear, abrasion, weathering, chemicals, fuels, and moisture while remaining flexible. The tubing can reportedly handle pressure and vacuum applications better than corresponding sizes of PVC or rubber. Two formulations — ether and ester — contain non-toxic ingredients that conform to FDA standards. Ether-based tubing is recommended for applications involving water, humid conditions, and fungi. It also resists UV and is listed by the National Sanitation Foundation (NSF 61). The ester-based version offers a slightly higher tensile strength and operating temperature, and in most cases, costs a bit less.
NewAge Industries Inc.

Svelte blow molded parts
Styrolux 3G46, a highly transparent styrene butadiene block copolymer (SBC) is 30% lighter in weight than PVC, PET-G and PC. The SBC also processes easier on extrusion blow molding (EBM) and injection blow molding (IBM) systems at lower processing temperatures and shorter cycle times than conventional materials. The material has high impact resistance and breaking strength, along with high transparency and exceptional gloss.
BASF Corp.

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Introducing Engineering TV, an innovative online video program by engineers for engineers. Twice a week, each 5-8 minute episode shows cutting-edge technology in action and looks behind the scenes as today's engineers shape tomorrow's breakthroughs. Brought to you by the Penton Media Design and Electronics Engineering groups.
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Now you can get a quick dose of literature, product, and digital information resources right in your copy of Machine Design Magazine. Look for your edition of Literature Express in the second issue of May of Machine Design. There you can request product information, catalogs, CD’s and more from hundreds of manufacturers.


Rev up your interdisciplinary design skills

What happens when a microcontroller turns on a power FET, sending a current pulse to a motor coil that develops a magnetic field which turns the rotor shaft, advancing a timing belt that drives a pair of nip rolls suspended on bearings in a web-processing operation on a form, fill, and seal machine installed on a potato chip line at a Frito Lay plant in central California? And how can you be sure that the encoders, prox sensors, and other feedback devices you plan to use will accurately see and report every relevant motion, machine state, and process condition? And will the signals get through the networks fast enough, without being corrupted, giving the controllers time to execute their algorithms as intended? It's a lot to think about, and it only scratches the surface of what many engineers grapple with today. If you happen to be one of them, then the place for you — where you can find answers and meet others with similar concerns — is www.Mechatronic-Design.com.

Backed by some of engineering's top information sources including Machine Design, Electronic Design, Motion System Design, and Power Electronics, Mechatronic-Design.com is the interdisciplinary engineer's desktop, toolbox, library, and lifeline in one easily accessible place.

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Experience National Instruments Technologies From the Comfort of Your Own Computer!
With more than 200 on-demand webcasts, videos, interactive tutorials and demos available for users of any experience level, it is easier than ever to learn about the newest products and features available from National Instruments.
Begin your search here with a collection of webcasts specifically chosen for design and automation engineers.

CAD Library offers advanced CAD Resources
The Machine Design CAD Library, includes millions of configurable 2D and 3D CAD models of components and assemblies downloadable for easy use in new and existing designs. Our models are in native CAD formats. No translation required!

Sponsored by:


UPCOMING IN-PERSON EVENTS
Design-2-Part Shows are America's longest running and most trusted events for sourcing custom parts and services. Ten shows covering the country offer OEMs, engineers and purchasing personnel the opportunity to meet job shops and contract manufacturers face-to-face.

UPCOMING WEBCASTS


Architecture Options in Motion Control Design: Chips, Boards, or Drives
Sponsored by PMD
DATE: June 11th, 2008
TIME: 2:00pm ET/11am PT

Levels of motion component integration often require serious design consideration during machine and equipment development. A lack of integration can impact equipment size, assembly costs, and reliability. Yet expanded integration often affects the costs of components, manufacturing, and maintenance. It also raises design questions regarding the selection of motion system components. Obviously, what the design tries to achieve determines the compromises made. This presentation investigates and compares the differences between motion control systems based on chips, boards, or drives; evaluates how each fits into desired design parameters; and provides a quick understanding of the factors used to select a level of motion system integration.

Click here to register!





Best Practices in Reducing Production Scrap and Rework
Sponsored by PTC
DATE: June 19th, 2008
TIME: 2:00pm ET/11am PT

Analysts agree that raw materials and labor are the two largest cost centers for most manufacturers. Production inefficiency can come from just about anywhere - parts from a supplier that don’t fit into your finished assembly, a physical prototype you’ve used and then discarded, or even a delivered product that doesn't meet customer requirements. In each case, the scrap – along with the rework – costs you time, money, and reputation. Today's highly compressed cycles mean manufacturing errors and product-development inefficiencies can become greatly magnified. But it doesn’t have to be that way. Join this informative presentation to learn how successful companies are implementing new product-development initiatives to significantly reduce production scrap and design rework, and their associated costs.

Click here to learn more and register!




Supercharging Products with Embedded RFID
Sponsored by SkyeTek
DATE: June 26th, 2008
TIME: 2:00pm ET/11am PT

The power of RFID as a stand-alone application to increase accuracy and efficiency in supply chain management has garnered much attention in recent years. The story now is how RFID can be added as a feature to an almost unending list of products -- adding new functionality, increasing reliability and enhancing the user experience. They may still look the same on the outside, but embedding RFID readers and software into existing and yet-to-be released products can transform them on the inside offering manufacturers, OEMs and product designers new opportunities for competitive advantage through increased efficiency, accuracy and product differentiation.

Click here to learn more and register!




ARCHIVED WEBCASTS AVAILABLE FOR FREE VIEWING


Click Here for a list of archived Machine Design webcasts.

Industry Update

Composite materials failure, analysis, and repair
A two day seminar hosted by Seminars For Engineers USA, a div. of Sensor Products Inc. USA, will educate engineers and other technical personnel in topics associated with composite materials design, failure analysis, and repair technologies. The workshop in Anaheim, Calif. July 23 & 24 will give background theory and design / failure / analysis scenarios supported through examples, case studies and practical do’s and don’ts associated with real world composites applications. Micromechanics, laminated plate theory (LPT), strength prediction and failure theories, finite element analysis (FEA) approaches, joint design methodology, tooling and dimensional control interactions, damage and repair methodology and numerous references are focal points.
For more information Click here

MediTec Medical Polymers is ISO certified
The U.S. and UK manufacturing operations of MediTech Medical Polymers have been certified to ISO 13485:2003. Manufacturing operations in Germany have been reviewed to the ISO standard and formal certification is pending. For more than 30 years, MediTech has supplied orthopedic implant manufacturers with premium grade UHMW-PE under the Chirulen and Extrulen brand names.

More capacity to meet growing magnesium die casting demand
FisherCast Global Corp., Peterborough, Ont., has installed another hot chamber magnesium die casting machine to keep up with the demand for net shape, small magnesium components. “We have seen a 100% growth in our magnesium business in the past year as OEMs in both automotive and non-automotive sectors look to reduce cost and component weight by converting aluminum, plastics, and zinc to magnesium,” says Bob Espey, FisherCast executive vice-president. The new equipment also includes the capability of casting close-tolerance internal threads right out of the tool.

Photovoltaics USA 2008
IDTechEx in the U.K. will host the Photovoltaics Beyond Conventional Cilicon conference June 17 to 18 in Denver. The event will showcase innovative processes and materials beyond conventional silicon technologies that will improve solar cell efficiencies. New technologies promise flexibility, printability, and lower manufacturing, implementation, and maintenance costs. The main conference themes will be on CIS/CIGS-CdTe thin film technologies, sensitized solar cells (from dye to quantum dot sensitized compounds), organic and multi-junction cells, and environmental issues.
For more information click here

Sandvik acquires British medical-technology company
Sandvik Materials Technology a producer of high technology stainless steels and metal products has acquired Eurocut Ltd. The British medical technology company manufactures medical instruments and implants for the orthopedic sector.

Featured Links

Boker's 2008 Washer Catalog
Boker's, Inc.'s FREE 2008 Washer Catalog has over 22,000 non-standard sizes available with no tooling charges. A wide range of ODs, IDs and thicknesses, plus 2,000 material variations provide millions of possibilities.
www.bokers.com/mde

Big 6 Dos and Don'ts Booklet from UFE
UFE's FREE Parts SmartsTM booklet "The Big 6 Design Dos and Don'ts" addresses fundamental considerations for engineers who design, specify, or purchase injection molded parts. Download your copy today!
Big6PR.ufeinc.com



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Editorial questions:   Jean Hoffman 303-998-9227
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