September 13, 2007


In this issue of the Mechanical Monthly Newsletter there are articles on a new internal-combustion engine, how to care for cables, and on mechanical brakes.

The products highlighted in this issue are metric gears and three-port valves.

Be sure to check out the industry update to find out about the Power Transmission Distributors Association (PTDA) Industry Summit in October.

Thanks for reading and have a great day!

-- Julie Kalista

Articles

Researchers use model to redesign internal-combustion engine
Researchers at Purdue University have built the first model that tracks engine performance from one combustion cycle to the next. One of its first tasks will be analyzing an engine design that eliminates the mechanism linking the crankshaft and camshaft, and controls the valves independently. The valves would, therefore, be more finely tuned for efficiently burning diesel, gasoline, and alternative fuels, since piston movement would not restrict timing. The concept, known as variable-valve actuation, could also handle homogeneous chargecompression ignition (HCCI).
Full Article

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Caring for Cables
Machine tools, coordinate-measuring machines, palletizers, robots, ship-to-shore cranes, and laboratory medical equipment are just some of the applications for cable carriers. Cable carriers keep cables and hoses on translating and rotating axis from tangling and exceeding minimum bend radii. Carriers also help expel debris and prevent cable and hose jackets from touching the machine itself. A cable carrier consists of hinged plastic or metal links that articulate as a machine axis moves. The most common carrier arrangement is horizontal and unsupported. This configuration works well for short travel distances and gives the longest possible service life.
Full Article

Components for Drivelines: Mechanical brakes
Brakes absorb energy and convert it to heat. Thus, prime concerns in a brake are: 1. Generating a force capable of retarding a rotating shaft. 2. Dissipating or absorbing the heat generated in the process. Mechanical brakes all act by generating frictional forces as two surfaces rub against each other.

New Products

Metric Gears
More than 3,700 metric gears and related products are detailed in a 528-page catalog. The "Elements of Gear Technology" reference section covers the principles of involute gearing, gear dimension calculations, definition of back lash, plastic gear design, elements of gear accuracy, principles of surface contact, methods of lubrication, and noise-reduction methods. Product sections give detailed specifications of available products. The products come in sizes from module 0.5 through module 10 in alloy steel, carbon steel, stainless steel, cast iron, aluminum bronze, brass, cast bronze, nylon, and acetal.
More Information:

Three-Port Valves
The Series VV061-Cube manifold comes in 6-mm widths with three port valves that can be used to operate small bore cylinders or as a pilot valve to operate air operated valves. It combines valve, PCB, base, and fittings as one unit for space saving. Valves have two voltage options: 24 or 12 Vdc. The 6-mm-width valve Series uses 0.55 W in standard configuration and 0.23 W with power-saving circuit and has a response time of 10 msec. The Cube manifold is available in four and eight station configurations and comes with two types of pipe connections: barb fitting to accept 4-mm OD tubing or 2-mm one-touch fitting. Valves are available with two optional seal material FKM and HNBR and the whole manifold complies with RoHS, CE, UL, and CSA standards. The standard valve has a Cv of 0.004 (0 to 100 psi) and 0.008 in the low-pressure version suitable from vacuum to 44 psi pressure. The Cube manifold is available with 300, 600, or 1,000-mm connector-cables.

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Industry Update

PTDA Industry Summit
October 18-20, 2007
The PTDA Industry Summit will focus on leadership and talent management skills, developing value selling techniques, and strengthening business relationships. It combines targeted educational programming, networking with corporate decision-makers, and a blend of social events. There is a version for distributors and for manufacturers.
More Information:
PDTA

Featured Links

Zero-Max
ServoClass Couplings meet the precision positioning requirements of AC and DC servomotor applications. Featuring zero backlash, flexible metal disks in both single and double disk designs. Ideal for up to 10,000 RPM applications and torque capability up to 885 lb-in. They also provide high torsional stiffness, low inertia, clamp-type hubs, bore sizes from 4mm to 35mm.
More info at: www.zero-max.com
Free online sizing and selection software or request FREE CD at: www.sizingcd.com

Big 6 Dos and Don'ts Booklet from UFE
UFE's FREE Parts SmartsTM booklet "The Big 6 Design Dos and Don'ts" addresses fundamental considerations for engineers who design, specify, or purchase injection molded parts. Download your copy today!
Big6PR.ufeinc.com

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Contact Information
Editorial questions:   Julie Kalista 216-931-9458
Advertising/sponsorship opportunities:   Rick Seibt 216-931-9652

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