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October 17, 2008


What's hot:
1. Finding cylinder position
2. Proximity sensors up close
3. Sizing pneumatic circuits

Articles

Finding cylinder position
Cylinder-position sensors determine the home and end stroke of the piston head within pneumatic or hydraulic cylinders. The difficulty lies in detecting the position of the piston within its cylindrical housing. Magnetic sensors detect the presence of magnetic fields using numerous sensing techniques. Within the last 10 years magnetoresistive sensing technology has overtaken magnetic-inductive sensing, providing switching speeds up to 10 faster and a higher resiliency to noise.

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Proximity sensors up close
Proximity sensors can withstand some of the harshest industrial environments. Here are a few examples of how you can minimize downtime from sensor failures and lengthen the time between replacements by taking advantage of the latest proximity sensor designs.

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Sizing pneumatic circuits
Given the role pneumatic systems play in many industries, the question becomes: How can manufacturing companies optimize performance and reduce energy costs associated with compressed air? There are a few important factors to consider.

Featured Content

Featured video: The wheel-leg hybrid robot
IMPASS is a wheel-leg hybrid robot that can walk in unstructured environments by independently extending, or retracting, three actuated spokes on each wheel. The robot has been under development by the Robotics & Mechanisms Laboratory at Virginia Tech, a facility for graduate and undergraduate robotics research and education with an emphasis on studying novel mobile robot locomotion strategies

New Products

High-performance miniature disc couplings
Miniature disc couplings, in single and double-disc styles deliver zero backlash, 10,000-rpm speed capability, and good strength and torsional stiffness.
The couplings consist of an assembly of two black-anodized aluminum hubs, multiple flat stainless-steel disc springs, and a center spacer for double-disc styles. The discs permit a substantial amount of misalignment between shafts, while remaining rigid under torque loads. Parallel misalignment is accommodated by the double-disc style or by two single disc couplings used in tandem.
Double-disc styles come either an anodized-aluminum center spacer or an electrically isolating acetal center spacer. Both disc-couplings types come in clamp and setscrew styles, with standard 15 to 57-mm ODs and 1/8 to 1¼-in. bore sizes in the inch series and 3 to 30 mm in the metric series.
More Information:
Ruland Manufacturing Co. Inc.


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The original low cost, space-saving linear guides deliver long life

Replace bulky ball bearings with clean, compact, maintenance- and corrosion-free DryLin® W linear guide systems. DryLin® W is ideal for automation, packaging, printing and medical applications. It is compact, lightweight, self-lubricating and dirt-resistant. DryLin® W is available in multiple rail styles for design freedom. These low-cost, easy to install, dual supported round shafts or split rails can be assembled at a 90-degree angle. DryLin® systems have a low COF and will not corrode. Watch DryLin® W in a 3D flash animation now.



Piezo-driven rotary stage
Model DT 65-LM piezo-driven rotary stage weighs only 0.35 kg, but supports loads up to 80 N. The stage has a positional accuracy of 0.015°, repeatability of less than 0.003°, a 20-µm maximum surface runout, 360°/sec speeds, and accelerations greater than 10,000°/sec2. The black-anodized stage is made from low-distortion aluminum alloy and comes with a direct-reading incremental angular encoder with 3,600 lines for 409,600 counts/360° resolution. Options include 10-mm-diameter center aperture, clean-room and vacuum compatibility, and different encoder resolutions.
More Information:
Steinmeyer Inc.


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Rev up your interdisciplinary design skills

What happens when a microcontroller turns on a power FET, sending a current pulse to a motor coil that develops a magnetic field which turns the rotor shaft, advancing a timing belt that drives a pair of nip rolls suspended on bearings in a web-processing operation on a form, fill, and seal machine installed on a potato chip line at a Frito Lay plant in central California? And how can you be sure that the encoders, prox sensors, and other feedback devices you plan to use will accurately see and report every relevant motion, machine state, and process condition? And will the signals get through the networks fast enough, without being corrupted, giving the controllers time to execute their algorithms as intended? It's a lot to think about, and it only scratches the surface of what many engineers grapple with today. If you happen to be one of them, then the place for you — where you can find answers and meet others with similar concerns — is www.Mechatronic-Design.com.

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Experience National Instruments Technologies From the Comfort of Your Own Computer!
With more than 200 on-demand webcasts, videos, interactive tutorials and demos available for users of any experience level, it is easier than ever to learn about the newest products and features available from National Instruments.
Begin your search here with a collection of webcasts specifically chosen for design and automation engineers.

CAD Library offers advanced CAD Resources
The Machine Design CAD Library, includes millions of configurable 2D and 3D CAD models of components and assemblies downloadable for easy use in new and existing designs. Our models are in native CAD formats. No translation required!

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UPCOMING IN-PERSON EVENTS
Design-2-Part Shows are America's longest running and most trusted events for sourcing custom parts and services. Ten shows covering the country offer OEMs, engineers and purchasing personnel the opportunity to meet job shops and contract manufacturers face-to-face.

UPCOMING WEBCASTS

Why Vent?
Improve Reliability for Rugged Electronics

Sponsored by Gore
DATE: October 22th, 2008
TIME: 2:00pm ET/11am PT

Your customers want to use electronics anytime, anywhere, and under any conditions, so product reliability is crucial. Yet designing a sealed housing to withstand harsh environments is challenging. Over time, seals can become damaged and compromise product performance because the underlying cause of these issues is not addressed – pressure variations caused by the environment. This presentation investigates the causes of product failure and how venting alleviates many of these issues.

In this webinar you will learn about

  • the challenges of designing reliable products for rugged applications
  • the causes and effects of pressure differentials
  • the impact of these issues on sealed enclosures used in harsh environments
  • the latest technology to extend product life by alleviating pressure variations


  • Click here to learn more and register!


    Scaling Engineering and Scientific Performance for the Workgroup – What's the Best Infrastructure for You?
    Sponsored by Hewlett Packard/AMD
    DATE: November 6th, 2008
    TIME: 2:00pm ET/11am PT

    Science and Engineering are boundless, but many workgroups are restrained by the limitations of their current computing infrastructure. Breakthroughs in the ability to affordably deploy scalable workgroup systems is about to have a big impact on scientific, design and engineering simulation. Today’s dual and quad-core processors are already solving complicated computer-based models with greater speed and higher accuracy, but engineers and IT professionals need to evaluate more than raw computing power before upgrading their workgroup computing environment. The speakers at this online event will help you understand the alternatives available so that you may decide which solution best fits your needs and will also work best in your company’s IT infrastructure.

    Click here to learn more and register!


    ARCHIVED WEBCASTS AVAILABLE FOR FREE VIEWING


    Click Here for a list of archived Machine Design webcasts.

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