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July 17, 2009


What's hot this month
The 60-mpg car from China. Or is it a motorcycle?
Hybrid drives are replacing mechanical and hydraulics in off-road equipment
Tips for working with rack-and-pinion drives
A boat to make the neighbors envious
Death by floor mat?
What's a nice bolt like you doing in a joint like this?
Featured Video: Troubleshoot in slow motion with a high-speed camera
New Products



Articles

The 60-mpg car from China. Or is it a motorcycle?
The Wildfire could be coming to a driveway near you. It gets 60 mpg and costs less than $8k.

Hybrid drives are replacing mechanical and hydraulics in off-road equipment
Lower operating costs are pushing many companies designing and building off-road equipment to replace hydraulic and mechanical drives with electric hybrids. They let diesel engines run at their most efficient and cleanest speeds and can capture and reuse energy nomally wasted as heat.

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Tips for working with rack-and-pinion drives
Getting the right rack-and-pinion drive depends on three factors: application, required accuracy, and budget. Here are some tips and tactics that should help you get the right drive the first time.

A boat to make the neighbors envious
This looks like a boat James Bond would cruise in.

Death by floor mat?
Check out Leslie Gordon's blog regarding her near-death experience, all thanks to a floor mat. And send in your own car-related snafu. You may win a fabulous prize!

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Motion Resource Center

Every solution requires the right tools to get the job done correctly. Danaher Motion has created a web page with descriptions and access to motor sizing/selection software, on-line servo technology database, an engineering toolbar for various calculations and more. The site even has more details concerning a Motion Control Handbook that will be a great resource even when a computer with web access is available.



What's a nice bolt like you doing in a joint like this?
Want to keep bolted joints form loosening or failing? Here are some tips from an expert. He also introduces a tension-based method of making sure bolts don't loosen, even under severe loading conditions.

Featured Video

Troubleshoot in slow motion with a high-speed camera
Having trouble spotting problems on moving machinery? Watch this video explaining how high-speed cameras can slow things down and let you see what's going wrong in high-speed assembly lines, automtive suspensions, and a host of other complex, fast-acting assemblies. 8 minutes

New Products

Bellows, couplings, contacts, and electroforms
Precision, electrodeposited nickel bellows, flexible shaft couplings, electrical contacts, and lightweight, structurally rigid electroforms are available.
Custom-designed miniature nickel-alloy metal bellows can be made as small as 0.020 in. in diameter while retaining full sensitivity and flexibility. The seamless and nonporous bellows resist dust, dirt, and moisture contamination in critical applications, such as metallic hermetic seals, volume compensators, pressure and temperature sensors, and flexible connectors.
Zero-backlash, flexible-shaft couplings are precise rotary-positioning systems where flexibility, sensitivity and extreme accuracy in dimensional tolerances and concentricity are critical. The couplings have a 1.4 to 198-Ncm torque range; 0.252 to 2.40-in. OD; and overall lengths from 0.5 to 2.44 in.
Self-aligning spring contacts meet critical solderless connection needs in miniature electronic applications. The contacts OD ranges from 9.037 to 0.245 in.
Lightweight, structurally rigid electroforms are suitable for applications requiring unusual shapes, close tolerances, high strength, ultrathin walls, and extreme temperatures to –423°F. Diameters range from .020 to 9 in. and surface microfinishes as fine as 4 R.M.S. are also available.
More Information:
Servometer/PMG LLC


Synchronous drives
The dual-sprocket design of Synchronous Plus synchronous drives feature both metric and standard-tapped holes coupled with a high-capacity Synchronous Plus belt, resulting in 50% more horsepower capacity than standard-construction, high-torque drives. The design allows for the use of smaller, lighter-weight sprockets which, in many sizes, are drilled for both inch and metric hardware.
Synchronous Plus belts feature helically wound, extrastrong fiberglass cords that are chemically treated and designed for length stability, maximum flexibility, and high-tensile strength for shock loads.
Belt teeth are molded with the backing to protect the tensile members. Teeth and backing components are made from synthetic rubber for heat, oil, ozone, and flex-fatigue resistance. Precise tooth formation and accurate spacing permit quiet, smooth, uniform transmission of power with resistance to tooth jump and shear.
The belt is constructed of nylon-cover fabric for maximum drive efficiency and exceptional resistance to tooth wear and shear from friction. Load capacities are available for a wide range of torque loads.
More Information:
TB Woods Inc., an Altra Industrial Motion Co.


News from MD


Check Out the New EET Website

Are you looking for more information on energy efficiency? EETweb.com features the latest efficiency updates, information on the basics of energy efficiency and products available for energy efficient designs. Click here to visit the site and learn more!


Now Available On-Demand
The Energy Efficiency Web Conference & Expo

Engineers saw and heard great educational content at the Energy Efficiency Web Conference and Expo. If you missed the live virtual event, don’t despair! An archive of the full day’s agenda is now available.

Design engineers are required to integrate energy efficiency into their designs while maintaining lower costs, the highest reliability or both. The editors of Machine Design understand these challenges and have developed this conference to help engineers understand the recently imposed energy mandates. The information presented at this educational event will help engineers compare the different technologies and product related to energy efficiency. Attendees will gain access to the technical information needed to help them make the best decisions without having to travel or take time away from current projects.

Visit the archive to:
  • View informative webinars on energy efficiency
  • Visit interactive booths where you can contact suppliers
  • Peruse the Resource Center where you can download or link to additional pertinent energy efficiency information
Register Now!


ARCHIVED WEBCASTS AVAILABLE FOR FREE VIEWING


Click Here for a list of archived Machine Design webcasts.

Featured Links


PT Pilot® Custom Online Drive Selection
Access SEW-Eurodrive's extensive catalog of gearmotors, drives and motion controllers by entering either the horsepower or speed requirements of your application. PT Pilot® quickly moves through a series of point-and-click screens to select the components that best fit your application needs. Login to PT Pilot® at www.ptpilot.com.

Motor Sizing & Selection
Use project specs to nail down the brushless, DC servo, and/or stepper motor along with drive products....from Danaher Motion.



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Contact Information
Editorial questions:   Stephen Mraz 216-931-9521
Advertising/sponsorship opportunities:   Virginia Goulding 216-931-9893

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