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August 20, 2008


Politics and variables
Thanks to you who responded to editor Frances Richards in the last Motion Monitor, where the topic of the next U.S. President's influence on engineering was discussed. You'll have your next opportunity to chat with Frances again here in a couple weeks.

Now for those of you that regularly sent parts to a machine shop to satisfy design part requirements, consider reading a new online PDF on configurable components. In this new addition to Machine Design magazine's library is presented the idea that all variables of a design — particularly physical and mechanical variables — should undergo scrutiny before they're considered fixed or determinant. In my opinion, this is also an idea that might be applied to life in general.

As always, we welcome your comments.


Elisabeth Eitel

Articles

Architectures for economical motion
The basic motor types used for the majority of machine motion-control projects haven’t changed in the last 20 years. The usual suspects are still the dc servomotor, the brushless-dc motor, and the stepmotor.

But distinctly different from 20 years ago, and perhaps a little surprising, is that the choice of motor has little effect on the overall cost and architecture of the control system.

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IEC 61131-3: The lowdown
Within control programs, IEC 61131-3 provides multilanguage support. So, control program developers can select the language best suited to a particular task to increase productivity. Too, the IEC 61131-3 standardized programming interface is completely independent of the hardware platform, so users can also reduce the cost of program maintenance and training across company-wide automation applications.

New Products

Linear guide systems
Integral V Technology design is capable of carrying heavy loads at high capacity, velocity, and acceleration.

• 20 different configurations available
• Products include snap-in, bolt-on, integrated, and compact configurations for easy installation
• Rail constructed of lightweight aluminum with hardened steel V-raceways, mechanically inserted to create high contact loads and wear resistance, lowering production and replacement costs
• Manufacturer: Pacific Bearing — PBC Linear

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Space-saving ac drives
Three new high-performance, RoHS-compliant ac drive series help machine builders and plants achieve energy savings and extend motor life to reduce operating costs.

• 3G3JX series for simple applications offers V/Hz control; automatic energy saving function reduces energy usage on constant speed fan and pump applications
• Compact 3G3MX for side-by-side mounting offers open loop control; high starting torque of 200% at 1 Hz allows start of high inertia loads
• 3G3RX series provides open and closed-loop control; Manufacturer: Omron Electronics LLC

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Rev up your interdisciplinary design skills

What happens when a microcontroller turns on a power FET, sending a current pulse to a motor coil that develops a magnetic field which turns the rotor shaft, advancing a timing belt that drives a pair of nip rolls suspended on bearings in a web-processing operation on a form, fill, and seal machine installed on a potato chip line at a Frito Lay plant in central California? And how can you be sure that the encoders, prox sensors, and other feedback devices you plan to use will accurately see and report every relevant motion, machine state, and process condition? And will the signals get through the networks fast enough, without being corrupted, giving the controllers time to execute their algorithms as intended? It's a lot to think about, and it only scratches the surface of what many engineers grapple with today. If you happen to be one of them, then the place for you — where you can find answers and meet others with similar concerns — is www.Mechatronic-Design.com.

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With more than 200 on-demand webcasts, videos, interactive tutorials and demos available for users of any experience level, it is easier than ever to learn about the newest products and features available from National Instruments.
Begin your search here with a collection of webcasts specifically chosen for design and automation engineers.

CAD Library offers advanced CAD Resources
The Machine Design CAD Library, includes millions of configurable 2D and 3D CAD models of components and assemblies downloadable for easy use in new and existing designs. Our models are in native CAD formats. No translation required!

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UPCOMING IN-PERSON EVENTS
Design-2-Part Shows are America's longest running and most trusted events for sourcing custom parts and services. Ten shows covering the country offer OEMs, engineers and purchasing personnel the opportunity to meet job shops and contract manufacturers face-to-face.

UPCOMING WEBCASTS

Understanding electro-hydraulic application development
Sponsored by EATON
DATE: August 20th, 2008
TIME: 2:00pm ET/11am PT

Learn how the IEC 61131-3 international standard for control programming is critical for effective implementation of electro-hydraulic systems and very efficient for the end users. The course will explore the origins of the standard, demonstrate its relevance to electro-hydraulic control development and more.

Click here to learn more and register!




More Machine Uptime through New Developments in Advanced Machinable Plastics
Sponsored by Quadrant
DATE: August 26th, 2008
TIME: 2:00pm ET/11am PT

Engineers and designers are faced with the constant challenge of increasing uptime and reliability - while improving the performance of mechanical systems. New, machinable advanced plastic materials can help you reduce weight, eliminate costly and complex lubrication systems and increase the performance of your design. Newer, more cost-effective materials might fit into designs where before only an exotic polymer might have done the job. Our speakers will provide an update on new materials, selection criteria and a few case histories to show how these new ideas have worked for other designers.

Click here to learn more and register!



Direct Metal Laser Sintering (DMLS) Gives Designers New Freedom and Manufacturers a Higher Degree of Quality Control
Sponsored by Morris Technologies
DATE: September 4th, 2008
TIME: 2:00pm ET/11am PT

DMLS is more than a prototyping tool; it’s a viable manufacturing alternative that can deliver parts in volume with competitive pricing. Primarily employed for rapid prototyping, DMLS now plays an important role in manufacturing by delivering parts in volume with competitive pricing. Applications are wide ranging and include inserts for plastic injection molding and die casting, as well as direct parts for a variety of applications and industries including aerospace, automotive, medical, electronics and many others.

Click here to learn more and register!



ARCHIVED WEBCASTS AVAILABLE FOR FREE VIEWING


Click Here for a list of archived Machine Design webcasts.

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