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June 3, 2009


Auto industry faces uncertain future
As hourly and daily updates continue to make headlines regarding the automotive industry and GM’s bankruptcy reorganization, it seems we’re wading into uncharted waters. The auto industry and all its tentacles are said to account for about 10% of the U.S. economy, with hundreds of thousands of jobs attached, taking into account manufacturing as well as dealer networks and parts suppliers. Because of all these jobs – and family incomes – there’s a huge amount at stake, so perhaps the governmental assistance/ownership is absolutely necessary to our economy. Yet so many questions remain. Will we, the taxpayers, ever get our money back? Will government ownership be a temporary fix or a long-term investment? Will GM emerge a viable U.S. automaker or will it sink into oblivion? What are your thoughts on the recent bailout? We’d like to hear from you.


Frances Richards

Articles

Position sensors keep ATMs on track
Ever had an ATM spit out an extra twenty? Me neither. Thanks to some fairly sophisticated technology including a variety of sensors, mistakes rarely happen. One such sensor comes from Macro Sensors of Pennsauken, N.J. The company’s PR 750 Series of 3/4 in.-diameter ac-operated Linear Variable Differential Transformers (LVDTs) serve as measurement feedback devices in the paper bill detector of automated teller machines to ensure proper currency dispensing. To read the story in its entirety, click here.

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Vision-enabled feeder handles 400+ parts
Vibratory bowl conveyors provide an economical and reliable way of feeding small parts in a given orientation. However, their mechanical parts-orienting channels and guides limit them to handling just one part or a family of similar items. Case in point: In one aerospace application, the task of loading fasteners into a press was suitable for automation with a vibratory bowl feeder plus a pick-and-place robot. The problem was that the 415 parts involved would have required dozens of different feeders. For a better approach, Rixan Associates Inc., Dayton, Ohio, developed a unique take on the vibratory bowl feeder by using machine vision to replace channels and guides to handle a virtually unlimited number of parts within a certain size range. To read the story in its entirety, click here.

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Waterjet cuts carpets into nifty designs
Concentrating water into a high-pressure stream and shooting it from a waterjet at 60,000 psi can work wonders. At this force level, water can cut and shape a wide variety of materials like cloth, foam, glass, plastic, and rubber as quickly as 100 ft. per minute. Water can even cut through harder materials like wood, granite, stone, aluminum, and steel, and is sometimes mixed with abrasive chemicals to get the job done. Another application of waterjet cutters is to carve designs into artificial turf and carpets. CNC Machines International (CNCMI), Raleigh, N.C., makes a VLF series high performance waterjet cutter to do just that. To read the story in its entirety, click here.

New Products

Sterilizable motors
EC Size 5 and EC 13 sterilizable drives are suited for use with or without planetary gearheads in high-speed medical applications of up to 90,000 rpm. The drives offer high speed, low-noise and low-vibration operation, marginal thermal emission, and small size. Both models possess equal performance data and characteristics. The servo-mount motor and gearhead of the Size 5 version feature an OD of 0.5 in. and shaft of 0.125 in. The EC13/GP13 metric version has an OD of 13 mm, 3-mm shaft, and a flange with three face-side threads. Both versions are available with Hall sensors or sensorless, and with three different windings. Visit maxon motor for more information.

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Nanopositioning stages
PI nano series nanopositioning stages feature a super-low profile of 20 mm, large aperture, and deliver highly accurate motion with sub-nanometer resolution in two and three axes. A piezocontroller comes with a 24-bit USB port, Ethernet, RS-232, and an analog interface, as well as software support for all major image acquisition packages. An optional M-545 manual XY microscope stage is available in different versions for Olympus, Nikon, Zeiss, and Leica microscopes. Visit Physik Instrumente for more information.

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Linear Stage Features Nanometer Accuracy AND Long Travel

Aerotech ANT95-L linear direct-drive stages combine high speed, accuracy, resolution, repeatability, and reliability into a compact package. Performance includes 5 g acceleration, 500 mm/s velocity, 5 nm resolution, 50 nm repeatability, and 250 nm accuracy. ANT95-L is offered in both 25 mm and 50 mm travels.



News from MD

Join the Elite Group of Engineering Professionals Qualified to Receive Energy Efficiency & Technology Magazine!

The mission of EET is to serve engineers who are working to enhance energy efficiency and productivity and bring clean, reliable, and affordable energy technologies to the marketplace. EET helps engineers develop and employ state-of-the-art energy systems and practices by providing a forum for the exchange of information among those involved in energy conservation and efficiency. The goal is to bring together practitioners with emphasis on technical content and on all technical aspects of the design, manufacture, and application of devices, circuits, and systems related to technology for energy conversion and efficiency. Our content includes technical articles, written by practicing professionals and edited by engineers, overviews describing the latest developments in industry, tutorials that cover wide-ranging energy topics, and a showcase of new technologies and products. Furthermore, EET includes viewpoints and discussions contributed by experts in relevant areas, and regular updates on relevant energy legislation and standards.

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Machine Design Video Spotlight

Linear motor vs. belt-drive actuators
Woody Yen from THK America Inc. talks about the advantages of linear-motor-driven actuators and belt-drive actuators with Lee Teschler of MACHINE DESIGN


Now Available On-Demand
The Energy Efficiency Web Conference & Expo

Engineers saw and heard great educational content at the Energy Efficiency Web Conference and Expo. If you missed the live virtual event, don’t despair! An archive of the full day’s agenda is now available.

Design engineers are required to integrate energy efficiency into their designs while maintaining lower costs, the highest reliability or both. The editors of Machine Design understand these challenges and have developed this conference to help engineers understand the recently imposed energy mandates. The information presented at this educational event will help engineers compare the different technologies and product related to energy efficiency. Attendees will gain access to the technical information needed to help them make the best decisions without having to travel or take time away from current projects.

Visit the archive to:
  • View informative webinars on energy efficiency
  • Visit interactive booths where you can contact suppliers
  • Peruse the Resource Center where you can download or link to additional pertinent energy efficiency information
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UPCOMING WEBCASTS

Unleash the Power of Virtual Prototyping
Sponsored by PTC
DATE: June 25th, 2009
TIME: 2:00pm ET/11am PT

Need to create great products faster and cheaper in order to stay competitive? No problem. Virtual Prototyping is an easy way to cut manufacturing costs and bring products to market faster while increasing innovation and productivity throughout the whole design process.

This live webinar will cover:

  • Distinguishing the prototyping facts from myths
  • The importance of analysis and simulation
  • Best practices to ensure top design performance
  • Streamlining industrial design, engineering and manufacturing
Click here learn more and to register!


ARCHIVED WEBCASTS AVAILABLE FOR FREE VIEWING


Click Here for a list of archived Machine Design webcasts.

Featured Links

SmartActuator series saves time, space, money
Tolomatic's SmartActuator – servo motor, drive, controller and actuator in one compact package -- gives you 100% duty-cycle performance at half the price of traditional electric actuator systems. See the video!

Exlar's patented actuator technology offers many times the life of ball screw actuators and provides an efficient electro-mechanical replacement for hydraulic or pneumatic cylinders. These digitally controlled products offer several advantages over other technologies.
www.exlar.com



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