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June 17, 2009


Water fuel cells: Igniting more than energy
Hello again, readers. A couple weeks ago, I mentioned to you the goal of 39 MPG by 2016 for automobiles — recently set by the EPA and the Department of Transportation.

In response, reader R. Ackerman points out several facts of basic physics that basically limit the safety and comfort of some lighter and more fuel-efficient designs ... and at the cost of limited freedom for U.S. consumers to select what cars the want to drive. We'll share more of his thoughts in our next newsletter to you.

In another response, international reader Fernando sent me a newsletter promoting the development of late Stan Meyer's "water fuel cell" technology, touted as a solution to our automobile fuel and exhaust troubles. Now, many scientists and researchers rebuff any notion that this design has any real validity; an Ohio court judged it fraudulent some years back. On the other hand, there is a large following of others that view the water fuel cell as a tragically suppressed design, too fabulous and threatening to established powers for larger promotion.

As a person that's personally been characterized as entertaining conspiracy theories perhaps more than they deserve, I actually do side with the harder science on this one. But what do you think? Is is fair for anyone to discount a design without personally investigating its scientific description? How should we as a society deem designs viable?

As always, we welcome your comments.

Elisabeth Eitel

Articles

Keeping thrust bearings cool
Lowering thrust-bearing temperature is particularly crucial in rotating-compressor and turbine designs where designers do not know the exact net thrust on the bearings.

(For the earlier, related article on this topic, click here.)

Designers can apply a number of cooling factors to the four common types of thrust bearings — flat land, step, tapered land, and pivoted pad ...

Photo: Adding side shrouds to the inlet section of a step bearing can boost film thickness by 30%. Thicker film lets the bearing support up to 70% more load.

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Primer on deforming dampers
Some designs such as packaging-machinery frames rarely if ever endure internal shock loading or impact. In other cases, often in end-user products, designs are lower in cost. In both instances, deforming damping elements made of synthetic material can provide emergency or lightweight shock protection suitably scaled to the application at hand.

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Absolute magnetic rotary encoders: White Paper
Magnetic rotary encoders are tough, compact, reliable, and relatively inexpensive. This makes them a good choice for many harsh environments. However, most magnetic encoders are single-turn devices: they simply measure position over one revolution. For sophisticated motion control applications, multi-turn absolute encoders are often useful, since these devices measure and report the absolute position of the shaft without the need for expensive external gearing. Read here to see how one multi-turn magnetic rotary encoder can keep track of absolute position, even when movement occurs during power outages.

New Products

Cartesian gantries
AGS Series linear-motor Cartesian gantries are optimized for precise contouring.

• Motion to 3 m/sec and 5 g; travels to 1.3 × 1.3 m; customizable Z and theta axes for flexible configurations
• BLM and BLMH series brushless linear servomotors provide smooth motion; dual linear motors and encoders on lower axis offer high performance and precision
• Noncontact linear encoders, configurable cable management system allows integration of fiber, lasers, cameras, air lines, and more for multiple applications. Manufacturer: Aerotech Inc.

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Compact servo drives
Space-saving R7D-B Series reduce the complexity of applying servo drives and achieve faster startup and more reliable operation in a smaller, lower cost package.

• Measure just 120 × 35 × 105 mm; reduces control panel space requirements and leaves room for other controls on same rail
• Simple auto-tuning eliminates complicated adjustments; torque-limiting function lets machine builders set two limits and switch between them to handle applications such as part insertion and pressing. Manufacturer: Omron Electronics LLC

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News from MD

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Machine Design Video Spotlight

Linear motor vs. belt-drive actuators
Woody Yen from THK America Inc. talks about the advantages of linear-motor-driven actuators and belt-drive actuators with Lee Teschler of MACHINE DESIGN


Now Available On-Demand
The Energy Efficiency Web Conference & Expo

Engineers saw and heard great educational content at the Energy Efficiency Web Conference and Expo. If you missed the live virtual event, don’t despair! An archive of the full day’s agenda is now available.

Design engineers are required to integrate energy efficiency into their designs while maintaining lower costs, the highest reliability or both. The editors of Machine Design understand these challenges and have developed this conference to help engineers understand the recently imposed energy mandates. The information presented at this educational event will help engineers compare the different technologies and product related to energy efficiency. Attendees will gain access to the technical information needed to help them make the best decisions without having to travel or take time away from current projects.

Visit the archive to:
  • View informative webinars on energy efficiency
  • Visit interactive booths where you can contact suppliers
  • Peruse the Resource Center where you can download or link to additional pertinent energy efficiency information
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UPCOMING WEBCASTS

Unleash the Power of Virtual Prototyping
Sponsored by PTC
DATE: June 25th, 2009
TIME: 2:00pm ET/11am PT

Need to create great products faster and cheaper in order to stay competitive? No problem. Virtual Prototyping is an easy way to cut manufacturing costs and bring products to market faster while increasing innovation and productivity throughout the whole design process.

This live webinar will cover:

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Click here learn more and to register!


ARCHIVED WEBCASTS AVAILABLE FOR FREE VIEWING


Click Here for a list of archived Machine Design webcasts.

Featured Links

Custom Online Drive Selection Tool
SEW-Eurodrive's modular product designs make it possible to choose from millions of different drive configurations. PT Pilot® v3.0 simplifies the choices and identifies a solution customized for each application in minutes. No special software or plug-ins required. To explore the full range of intuitive features login at www.ptpilot.com.

Electro-Sensor's ST420 analog-output shaft speed sensor detects magnetic pulses from a rotating shaft-mounted magnetic pulser target (disc or wrap) and outputs a smooth, continuous 4-20mA analog signal in direct proportion to the pulse frequency (rotating shaft speed).
www.electro-sensors.com



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