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May 28, 2008


Featured video: Lindemann Rotary Attraction Motor
This featured video (found roughly halfway down the page) demonstrates something called the Lindemann Rotary Attraction Motor, which sounds a little like a switched reluctance motor. It makes use of a square-shaped rotor while producing no counter EMF. The motor is able to recover over 90 percent of its input electricity and boasts that the sole friction involved is bearing friction.
View the video

Articles

How To Apply Direct-Drive Linear Servomotors
A growing demand for smaller linear motors has led manufacturers to develop new direct-drive linear servos in response. Machine Design Associate Editor Bob Repas goes through the equations for specifying these new motors which use self-supporting 3-phase coils to position a linear shaft filled with permanent magnets, as opposed to using leadscrews or belt drives as often used with older rotary servomotors.
Read the full story

Advertisement

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MotorSolve v2 is the right solution for all types of electric machines. The modern and intuitive interface makes it effortless to design any number of brushless dc, induction and switched reluctance machines for extensive analysis. A sophisticated validation mechanism verifies each change to the global design and guides the user through the creation process. Request a live demonstration with one of our technical representatives today! For more information visit Infolytica online.



Motor Selection for Adjustable-Speed Drives
The torque-speed curves for any given motor vary greatly depending on the job the motor is called upon to perform. This article from our sister publication EC&M goes through comparative graphs for torque speed and capability, and shows how to spec a variable-speed motor that will operate best in the intended application.
Read the full story

New Products

Servodrives and speed controls
The CompletePower motion-control products line powers the company's PMDC, BLDC, and stepper motors. The drives all have the same form factor and use identical accessories. The drive family includes three 4-Quadrant brush-type (PMDC) servodrives 11 to 70-Vdc, 18 to 60-A peak and 9 to 30-A continuous; three 4-Quadrant brushless (BLDC) servodrives, 11 to 70 Vdc, 18 to 60-A peak, 9 to 30-A continuous; two Micro-Stepping stepper-motor drives, 11 to 70-Vdc, 18 to 36-A peak, and 9 to 18-A continuous; and two Micro-Stepping stepper-motor drives, 11 to 50 Vdc, with 5 and 10-A phase currents.
More Information:
ElectroCraft Inc.


Variable-speed pump/compressor motors
The zero-slip high-efficiency Sinochron motors are rated at 0.25 to 10 kW. The motors eliminate the need for an encoder in medium-accuracy applications, produce torque equal to the next larger frame size of a standard ac motor, and deliver 25 to 40% higher efficiency. Enclosed in an aluminum housing, the motors have a three-phase stator winding with custom-designed rotor with permanent magnets embedded in the stack for a perfectly sinusoidal magnetic field and even flux distribution. The perfectly sinusoidal back-EMF signal from the motor lets sensorless drive controllers calculate speed and position without an encoder. Typical accuracy is under 1° when coupled to a gearbox, or ±5° at the motor shaft.
The embedded permanent-magnets produce a higher dynamic for faster response/acceleration with better speed control. The design also allows field weakening for overspeed use at lower output torque, while the high efficiency delivers longer battery life between charges.
More Information:
ABM Drives Inc.


News from MD

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Introducing Engineering TV, an innovative online video program by engineers for engineers. Twice a week, each 5-8 minute episode shows cutting-edge technology in action and looks behind the scenes as today's engineers shape tomorrow's breakthroughs. Brought to you by the Penton Media Design and Electronics Engineering groups.
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Attention time and information starved engineers

Now you can get a quick dose of literature, product, and digital information resources right in your copy of Machine Design Magazine. Look for your edition of Literature Express in the second issue of May of Machine Design. There you can request product information, catalogs, CD’s and more from hundreds of manufacturers.


Rev up your interdisciplinary design skills

What happens when a microcontroller turns on a power FET, sending a current pulse to a motor coil that develops a magnetic field which turns the rotor shaft, advancing a timing belt that drives a pair of nip rolls suspended on bearings in a web-processing operation on a form, fill, and seal machine installed on a potato chip line at a Frito Lay plant in central California? And how can you be sure that the encoders, prox sensors, and other feedback devices you plan to use will accurately see and report every relevant motion, machine state, and process condition? And will the signals get through the networks fast enough, without being corrupted, giving the controllers time to execute their algorithms as intended? It's a lot to think about, and it only scratches the surface of what many engineers grapple with today. If you happen to be one of them, then the place for you — where you can find answers and meet others with similar concerns — is www.Mechatronic-Design.com.

Backed by some of engineering's top information sources including Machine Design, Electronic Design, Motion System Design, and Power Electronics, Mechatronic-Design.com is the interdisciplinary engineer's desktop, toolbox, library, and lifeline in one easily accessible place.

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Experience National Instruments Technologies From the Comfort of Your Own Computer!
With more than 200 on-demand webcasts, videos, interactive tutorials and demos available for users of any experience level, it is easier than ever to learn about the newest products and features available from National Instruments.
Begin your search here with a collection of webcasts specifically chosen for design and automation engineers.

CAD Library offers advanced CAD Resources
The Machine Design CAD Library, includes millions of configurable 2D and 3D CAD models of components and assemblies downloadable for easy use in new and existing designs. Our models are in native CAD formats. No translation required!

Sponsored by:


UPCOMING IN-PERSON EVENTS
Design-2-Part Shows are America's longest running and most trusted events for sourcing custom parts and services. Ten shows covering the country offer OEMs, engineers and purchasing personnel the opportunity to meet job shops and contract manufacturers face-to-face.

UPCOMING WEBCASTS


Architecture Options in Motion Control Design: Chips, Boards, or Drives
Sponsored by PMD
DATE: June 11th, 2008
TIME: 2:00pm ET/11am PT

Levels of motion component integration often require serious design consideration during machine and equipment development. A lack of integration can impact equipment size, assembly costs, and reliability. Yet expanded integration often affects the costs of components, manufacturing, and maintenance. It also raises design questions regarding the selection of motion system components. Obviously, what the design tries to achieve determines the compromises made. This presentation investigates and compares the differences between motion control systems based on chips, boards, or drives; evaluates how each fits into desired design parameters; and provides a quick understanding of the factors used to select a level of motion system integration.

Click here to register!





Best Practices in Reducing Production Scrap and Rework
Sponsored by PTC
DATE: June 19th, 2008
TIME: 2:00pm ET/11am PT

Analysts agree that raw materials and labor are the two largest cost centers for most manufacturers. Production inefficiency can come from just about anywhere - parts from a supplier that don’t fit into your finished assembly, a physical prototype you’ve used and then discarded, or even a delivered product that doesn't meet customer requirements. In each case, the scrap – along with the rework – costs you time, money, and reputation. Today's highly compressed cycles mean manufacturing errors and product-development inefficiencies can become greatly magnified. But it doesn’t have to be that way. Join this informative presentation to learn how successful companies are implementing new product-development initiatives to significantly reduce production scrap and design rework, and their associated costs.

Click here to learn more and register!




Supercharging Products with Embedded RFID
Sponsored by SkyeTek
DATE: June 26th, 2008
TIME: 2:00pm ET/11am PT

The power of RFID as a stand-alone application to increase accuracy and efficiency in supply chain management has garnered much attention in recent years. The story now is how RFID can be added as a feature to an almost unending list of products -- adding new functionality, increasing reliability and enhancing the user experience. They may still look the same on the outside, but embedding RFID readers and software into existing and yet-to-be released products can transform them on the inside offering manufacturers, OEMs and product designers new opportunities for competitive advantage through increased efficiency, accuracy and product differentiation.

Click here to learn more and register!




ARCHIVED WEBCASTS AVAILABLE FOR FREE VIEWING


Click Here for a list of archived Machine Design webcasts.

Featured Links

Zero-Max
The new CD couplings feature zero backlash precision and high torsional stiffness required in today’s demanding servo motor applications with high reverse loads and positioning requirements. Newly improved CD couplings are designed with new clamp style hubs for increased torque capacity on shafts without using keyways.
Now you can select and configure the exact CD® coupling solution for your coupling application with 3D Partstream, the configurable 3D CAD downloads at www.zero-max.com

LEESON's new SM2 Vector Series inverters deliver up to 200% starting torque and control an Inverter rated motor down to 1Hz at full output torque.
www.leeson.com



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Contact Information
Editorial questions:   Robert Repas 216-931-9319
Advertising/sponsorship opportunities:   Virginia Goulding 216-931-9893

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