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August 25, 2009


Welcome back! This month we lead off with an article on cast copper rotors and the role these rotors can play to help meet the tough new NEMA Premium standards. Then we'll take a look at two different designs for linear actuator design, one using voice coil operation while the other a more conventional linear motor design, that's said to provide better control over positioning, speed, and force than pneumatic and hydraulic actuators. The voice-coil actuator even claims to withstand 10 billion cycles.

Motor protection is just as important as the motor itself, so torque limiters help prevent overloads that may cause damage from being reflected back into the motor.

Our featured video looks at ac and dc motors as used on pumps and compressors, while a new 145-page catalog details a line of motion components and peripherals, including motors and actuators. And we wind up this issue with our usual assortment of new products.

-- Robert Repas, Assoc. Editor

Get Connected! Come join the discussion on MACHINE DESIGN's Blogs, LinkedIn, Twitter, and Facebook accounts, or visit the virtual MD Office in Second Life.

Articles

Copper Shines in Motor Rotors
The stringent levels spelled out in NEMA Premium tables have fostered a lot of interest in motor architectures that can deliver high efficiency. One of those architectures uses a rotor cast from copper. Today three motor makers, FAVI S.A. in France, SEW Eurodrive GmbH, and Siemens Energy and Automation Inc., all make copper-rotor designs.

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An Accurate, Durable Linear Actuator
The linear voice-coil actuator is said to provide better positioning, speed, and force control than pneumatic and hydraulic actuators. It features a self-aligning coil, which means customers do not need to provide bearings, making it easy to mount. In fact, actuators with surface-finished linear bearings have been customer tested and found durable enough to withstand 10 billion cycles.

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Linear Motors Improve Speed, Positioning
Linear motors offer precise positioning and highly dynamic response for many motion-control tasks. For machine tools, these include not only rapid traverse, but slow, constant-speed movement of machine heads, spindle slides, tool-management systems, and part-handling devices, according to officials at Siemens Energy & Automation, Motion Control Business, Elk Grove Village, Ill.

Coupling Protects Against Torque Overloads
The ST1 torque limiter protects gearboxes and pumps from torque overloads, and comes in four models. The compact design lets the users add three, six, or nine overload modules that set breakaway torque from 740 to 118,000 lb-ft.

Featured Content

Video: AC & DC Motors for Pumps and Compressors
Eric Wilson from KNF Neuberger gives Lee Teschler of MACHINE DESIGN the low down on ac and dc motors used with pumps and compressors. 7:37

Motion Components and Peripherals
A new 145 page catalog covers motion systems products and peripherals. The catalog has eight product sections detail SmartMotor specifications, fieldbus protocols, brake options, connectivity, peripherals, power supplies, gearheads, and software.
Animatics Corp.

New Products

Gearmotors and Motors
The Pacesetter line now includes over twenty new 230 to 460-Vac, variable speed, three-phase gearmotors and motors. The 34R and 42R frame motors have dual voltage windings and inverter-duty ratings. When used with an ac speed control (inverter), the motors have a 120 to 3,650 rpm speed range; 281-oz-in. (2-Nm) maximum torque, and are rated from 1/4 to 3/8 hp.
Bodine Electric Co.

Pick-and-Place, Lab-Handling System
The Uniplace 2300/2400 handling system is a cartesian-arm system with a 1,000 × 400 × 240-mm working area. Its precise integrated distance-measurement system, with a resolution of 8 μm, allows a repeat accuracy of ±0.05 mm.
Schunk Inc.

News from MD

Check Out the New EET Website

Are you looking for more information on energy efficiency? EETweb.com features the latest efficiency updates, information on the basics of energy efficiency and products available for energy efficient designs. Click here to visit the site and learn more!


Machine Design Video Spotlight

Learn more about Proto Labs
See how Proto Labs, through its First Cut and Protomold services, provides new product designers and engineers with the easiest, fastest and least-expensive way to obtain real parts, really fast.


Now Available On-Demand
The Energy Efficiency Web Conference & Expo

Engineers saw and heard great educational content at the Energy Efficiency Web Conference and Expo. If you missed the live virtual event, don’t despair! An archive of the full day’s agenda is now available.

Design engineers are required to integrate energy efficiency into their designs while maintaining lower costs, the highest reliability or both. The editors of Machine Design understand these challenges and have developed this conference to help engineers understand the recently imposed energy mandates. The information presented at this educational event will help engineers compare the different technologies and product related to energy efficiency. Attendees will gain access to the technical information needed to help them make the best decisions without having to travel or take time away from current projects.

Visit the archive to:
  • View informative webinars on energy efficiency
  • Visit interactive booths where you can contact suppliers
  • Peruse the Resource Center where you can download or link to additional pertinent energy efficiency information
Register Now!


UPCOMING WEBCASTS

Optimizing Mechatronic Systems Using Simulation
Sponsored by The MathWorks
DATE: September 10th, 2009
TIME: 2:00pm ET/11am PT

Are you encountering integration errors in mechatronic systems late in development during hardware prototyping?
Simulating mechatronic systems in one environment that combines mechanical, electrical, and control system modeling makes it easier to find performance errors early in your development process. In addition, current simulation technology allows integration of engineering data from different CAE tools, such as CAD and EDA, reducing translation errors.

Attend this live webcast and learn how simulation can help you:

  • Build multidomain mechatronic system models
  • Predict and optimize system performance
  • Understand and manage complex system interactions
  • Detect design inefficiencies and integration errors during development
  • Verify and test mechatronic systems before building hardware prototypes
Click here learn more and to register!


How to Select the Right Dispense Valve
Sponsored by EFD
DATE: September 17th, 2009
TIME: 2:00pm ET/11am PT

This webinar will provide an overview of the different types of dispense valves and review criteria for matching valves to specific fluids and applications.

Topics will include:

  • Common types of assembly fluids
  • Fluid/valve compatibility
  • Matching the valve to the application
  • Choosing a fluid reservoir
  • Benefits of using a dedicated valve controller
Click here learn more and to register!


ARCHIVED WEBCASTS AVAILABLE FOR FREE VIEWING


Click Here for a list of archived Machine Design webcasts.

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Contact Information
Editorial questions:   Robert Repas 216-931-9319
Advertising/sponsorship opportunities:   Virginia Goulding 216-931-9893

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