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November 26, 2010


We're now less than a month away from the December 19th implementation of new high-efficiency motor standards spelled out in the Energy Independence and Security Act (EISA) of 2007. EISA builds on the previous Energy Policy Act of 1992 (EPAct), updating mandated efficiency standards for general-purpose, three-phase ac industrial motors from 1 to 500 hp that are manufactured for sale in the United States. The U.S. Department of Energy is responsible for establishing rules to implement and enforce EPAct. Is your company ready for the changeover to more efficient motors, lighting, and electronics?

Baldor Electric Company has a white paper concerning the Requirements of the Energy Independence and Security Act 2007 for motors from 1 to 500 hp that goes into more detail than I can cover here. Check it out!

And don't forget to check out the World's Smartest Design Engineer contest still playing at http://smartestdesignengineer.com/. You could be December's monthly winner!

-- Robert Repas, Associate Editor

In this issue of Motors Monthly:

Get Connected! Come join the discussion on MACHINE DESIGN's Blogs, LinkedIn, Twitter, and Facebook accounts, or visit the virtual MD Office in Second Life.

Articles

Going green with highly efficient motors
The Energy Independence and Security Act (EISA) goes into effect December 19, 2010, and has far-reaching implications for many industries. The act has numerous goals and mandates — 300 pages worth — and includes new laws to increase the efficiency of a wider range of motors than ever before. The law affects all engineers that specify or purchase electric motors, as well as those responsible for motor-powered plant operations.

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Are you a one-Volt family?
Chevy engineers pulled out all the stops when designing the 2011 Volt. They came up with an entirely new powertrain, complete with a patented battery pack and innovative transmission. They uncovered new ways to cut weight and reduce drag in an effort to boost range. They even had new tires designed that add range. And they didn’t ignore safety along the way. But most importantly, they focused on making a car — whether you call it a series hybrid or an all-electric vehicle — that could help much of the population use less gas. In fact, if you drive less than 40 miles a day, you might never need stop at a gas station again.

Reliable power for HEVs
The standards and regulations for HEV are still being worked out, but there are already a handful of international and national standards that apply. They include the Federal Motor Vehicle Safety Standards (FMVSS) FMVSS 305 standard which applies for vehicles that use more than 48 V for propulsion power. It is enforced by the National Highway Traffic Safety Administration (NHRSA) of the U. S. Dept. of Transportation. It’s designed to avoid fatalities and injuries during a crash caused by electrolyte spillage from propulsion batteries, intrusion of propulsion battery-system components into the occupant compartment, and electric shock. The requirement states the isolation barrier between battery and exposed conductive part should maintain 500 Ω/V before and after the crash impact.

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Sensor applications in monitoring dc motor operation
Hall sensors are magnetic sensors that, when used with dc electric motors, detect the position of an armature as well as its speed and direction of rotation. A count of Hall-sensor output-voltage pulses makes it possible to determine the number of armature rotations or calculate motor rpm.

Featured Content

Video: Trends in Brush and Brushless Motors
Paul McGrath from Maxon Motor looks at the up and coming trends in brush and brushless motors.
4:28

New Products

Four-pole motor
The BX4 Series now offers 12 new 32-mm brushless-dc servomotors. Features include a high cogging-free output torque and no adhesive-bonded joints. The motor comes in 42 or 68-mm lengths, with 12 or 24-V windings. The unit provides a continuous output torque of 56 or 97 mNm.
MICROMO

Advertisement

Linear actuator
The high-resolution 19000 Series captive linear actuator is for motion applications that need a small footprint. The 20-mm-diameter can-stack has a 7.5° step angle resulting in smaller move increments and finer positioning ability.
Haydon Kerk Motion Solutions Inc.

Linear motors
1FN3 peak-load motors have short-time, high-acceleration/deceleration, and velocity rates comparable to S3 duty and are for horizontal or compensated vertical axes. The motors feature 8,100-N nominal force, 20,700-N maximum force, and 253 m/min maximum velocity with liquid cooling. 1FN3 continuous-load motors have long power-on duration for horizontal, inclined, or compensated vertical axes. They feature 10,375-N nominal force, 17,610-N maximum force, and 129 m/min maximum velocity with liquid cooling.
Siemens Industry Inc.

Advertisement

Premium Efficient Motors
New designs have been added to the Baldor·Reliance Super-E line of premium efficient motors; 450 Super-E designs are being added across many ac motor families to expand the range of these NEMA Premium motors.
Baldor Motors

News from MD

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Click Here for a list of archived Machine Design webcasts.

Featured Links

Leeson
With over 30,000 custom designs and experienced application and design engineering support, LEESON can react quickly to your production & application needs.
www.leeson.com

Calculate Motor Speed, Torque or Power: The most common units can be selected to help engineers find the data they need quickly. The tool is freely available with no registration from Groschopp


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Contact Information
Editorial questions:   Robert Repas 216-931-9319
Advertising/sponsorship opportunities:   Virginia Goulding 216-931-9893

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